[RE-wrenches] Soft Start Modules for Well and Sewage Pumps?

Jeff Clearwater jeffc at villagepowerdesign.com
Fri Jul 26 15:47:38 EDT 2019


Thanks Chris!

Unfortunately I'm finding that unless you build an integrated control - 
motor combo that can soft start like Franklin did - the majority of 
single phase motors can't use soft start.  That is probably a 3-phase 
motor in that pump that they have an inverter for in the controls - or 
they used a shaded pole or spit capacitor single phase motor which can 
use soft start - at least that is what my initial research and phone 
call to the pump control company has thus far revealed.

Apparently you can play with the voltage-amperage tradeoffs when you 
have the 3 magnetic fields interaction - single phase doesn't allow you 
much room to wiggle.

I do see single phase soft-starts on the market - still researching but 
that's my initial findings.

Anyone know differently?

Thanks!

Jeff



chris at OasisMontana.com wrote on 7/26/19 9:27 AM:

> Here at the Oasis home/office, we have a Goulds 3 hp 240VAC soft start 
> pump (#18GS30, w/ Franklin motor HS09970 and #3AS30 Aquavar Solo 
> controller); it’s been running off of my 2011 Radian GS8048 since 
> 2016, when I had to drill a new well (the water table is dropping) and 
> pump from about 300 ft. depth.I have 3500 ft. of drip irrigation, a 
> big garden and the usual domestic water loads.It’s worked flawlessly 
> since its inception, and I cannot speak more highly of Goulds pumps.My 
> first one lasted 23 years (it was a 1.5HP model).
>
> Best,
>
> Chris Daum
>
> Oasis Montana Inc.
>
> 406-777-4309 or 4321
>
> 406-777-4309 fax
>
> www.oasismontana.com <http://www.oasismontana.com>
>
> *From:*RE-wrenches <re-wrenches-bounces at lists.re-wrenches.org> *On 
> Behalf Of *Dana
> *Sent:* Friday, July 26, 2019 9:34 AM
> *To:* 'Jeff Clearwater' <jeffc at villagepowerdesign.com>; 'RE-wrenches' 
> <re-wrenches at lists.re-wrenches.org>
> *Subject:* Re: [RE-wrenches] Soft Start Modules for Well and Sewage Pumps?
>
> Yes I have used soft starts offgrid with SW & VFX for 15+ years, in 
> spite of doing load evaluations & others installing what ever they 
> normally used. It has been a great rescue device. Well pump, 2 dish 
> washers, booster pump, etc.
>
> Dana Orzel                              Great Solar Works, Inc.
>
> *C - 208.721.7003 dana at solarwork.com <mailto:dana at solarwork.com>*
>
> Idaho Contractor - # 028765         Idaho PV # 028374
>
> NABCEP # 051112-136 www.solarwork.com <http://www.solarwork.com>
>
> _"Responsible Technologies for Responsible People since 1988" _
>
> *P*Please consider the environment before printing this email.
>
> *From:*RE-wrenches <re-wrenches-bounces at lists.re-wrenches.org 
> <mailto:re-wrenches-bounces at lists.re-wrenches.org>> *On Behalf Of 
> *Jeff Clearwater
> *Sent:* Friday, July 26, 2019 8:04 AM
> *To:* RE-wrenches <re-wrenches at lists.re-wrenches.org 
> <mailto:re-wrenches at lists.re-wrenches.org>>
> *Subject:* [RE-wrenches] Soft Start Modules for Well and Sewage Pumps?
>
> Hey Wrenches,
>
> Anyone have success using soft-start modules on well and sewage pumps 
> to lower the surge for off-grid inverters?
>
> The baby we are trying to tame is a 2 HP 15 amp, 53 LRA Omnivore 
> Grinder Pump - LSG200 series - single phase 230 Vac.
>
> Thanks!
>
> Jeff
>
>
> ~~~~~~~~~~~
>
> Jeff Clearwater
> Village Power Design
> linkedin <https://www.linkedin.com/in/jeff-clearwater-0622a312/>
> www.villagepowerdesign.com <http://www.villagepowerdesign.com>
> cell - 413-559-9763
> ~~~~~~~~~~~~~~~~~~~~~~~
>
>
> Jeff Clearwater wrote on 7/26/19 6:32 AM:
>
>     *Thanks Ray and Jerry,
>
>     Great to hear from you both with your years of combined experience :)*
>
>     *So yes looking at the 5 sec has me switching back to a trusty
>     Radian - _even then from what you are saying it may not work._*
>
>     And you are right Ray -  Outback is careful to rate the "overload
>     capability" in KVA rather than KW due most likely to voltage sag
>     of course.
>
>     *So this 53 LRA 2 HP motor - if I can only trust the 5 second (50
>     A) might not start - especially with other loads on the system?*
>
>     *RADIAN SURGE RATINGS:*
>
>     *Maximum Output Current*
>     1 ms peak 100 Amps AC at 240 VAC, 200 Amps AC at 120 VAC
>     100 ms RMS 70.7 Amps AC at 240 VAC
>
>     *Overload Capability*
>     100 ms surge 16.97 kVa
>     5 seconds 12 kVa
>     30 minute 9 kVa
>
>     *Other's experience with 2 HP sewage pump or well pump motors on a
>     Radian?
>
>     Thanks!
>
>     Jeff*
>
>
>     Ray wrote on 7/25/19 5:48 PM:
>
>         I only look at the 5 sec and 30 sec surge ratings to get an
>         idea what an inverter can really do in the real world.  All
>         those millisecond ratings/ in rush current specs won't get a
>         pump or motor started, and will basically just get you into
>         trouble. The reason they have those ratings in amps and not
>         watts, is that the voltage craters during that 100mS surge.
>
>         I can't tell you how many times we tried to start a pump,
>         compressor, or large table saw, and the inverter just shut
>         off, even though the "in rush current" was within the
>         theoretical inverter capacity.  Actual Wrench list
>         testimonials are much more valuable than those arcane specs.
>
>         Ray Walters
>
>         Remote Solar
>
>         303 505-8760
>
>         On 7/25/19 5:15 PM, Jeff Clearwater wrote:
>
>             *Hey There Wrenches,*
>
>             So be advised that after a little research the SW dual
>             stack will NOT double the surge ratings of a single SW.
>
>             But that brings me to my second question:
>             *
>             What inverter surge rating should one refer to when
>             looking at maximum Inrush or LRA - 1ms?  100ms?  1 sec?*
>
>             *Your engineering wisdom welcomed!*
>
>             Thanks,
>
>             Jeff
>
>
>
>             Jeff Clearwater wrote on 7/23/19 8:27 PM:
>
>                 Thanks for the tip!  I'll check the firmware.
>
>                 Dave Angelini Offgrid Solar wrote on 7/22/19 9:11 AM:
>
>                     Hi Jeff,
>
>                     I am not going to guess if this will work, it
>                     should.  I use XW's because they start anything I
>                     have come across.
>
>                     If you do this, make sure but SW's have the latest
>                     and same firmware. There were problems with
>                     stacked SW's early on in their development.
>
>                     **Dave Angelini Offgrid Solar**
>
>                     **"we go where powerlines don't"**
>
>                     **http://members.sti.net/offgridsolar/**
>
>                     **e-mail offgridsolar at sti.net
>                     <mailto:offgridsolar at sti.net>**
>
>                     **text 209 813 0060**
>
>                     On Mon, 22 Jul 2019 07:26:07 -0700, Jeff
>                     Clearwater <jeffc at villagepowerdesign.com>
>                     <mailto:jeffc at villagepowerdesign.com> wrote:
>
>                         Hey Esteemed Wrenches,
>
>                         So I recently built a power trailer with a
>                         single 4 KW (4048) Schneider SW for a client
>                         with a moderate cabin lifestyle.
>
>                         But he lives on a high hill and even though
>                         his 2 HP Macerator is only rated at 15 amps
>                         continuous that baby starts up with a whopping
>                         kick - probably close to or at it's 53 Amps
>                         Locked Rotor rating.
>
>                         *The SW has the following surge capability:*
>
>                         *SW 4048 Rated @ 240 Volts:*
>                         Continuous - 15.2 Amps 3700 Watts
>                         30 Minutes - 18.3 Amps 4400 Watts
>                         5 Secs - 29.2 Amps 7000 Watts
>                         Max (100ms?) - 41 Amps - 9840 Watts
>
>                         Can I be confidant that 2 stacked SWs will
>                         start this baby?
>
>                         *Any experience with similar macerators - or
>                         simply educated guesses?
>                         *
>                         Thanks!
>
>                         Jeff
>
>                     -- 
>
>                     **Dave Angelini Offgrid Solar**
>
>                     **"we go where powerlines don't"**
>
>                     **http://members.sti.net/offgridsolar/**
>
>                     **e-mail offgridsolar at sti.net
>                     <mailto:offgridsolar at sti.net>**
>
>                     **text 209 813 0060**
>
>
>
>
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> -- 
> ~~~~~~~~~~~
>
> Jeff Clearwater
> Village Power Design
> linkedin <https://www.linkedin.com/in/jeff-clearwater-0622a312/>
> www.villagepowerdesign.com <http://www.villagepowerdesign.com>
> cell - 413-559-9763
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>
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