[RE-wrenches] NEC for Batteries < 60v ??

Kent Osterberg kent at coveoregon.com
Tue Oct 20 01:33:03 EDT 2020


Ray,

Per NEC 480 batteries below 48 volts didn't need a readily accessible 
disconnect within site of the batteries. That's unchanged in the 2020 
Code, you don't have to have a readily accessible disconnect within site 
of the batteries. That's a good thing considering the environment near 
lead acid batteries. A disconnect switch still isn't required in the 
48-volt battery room.

Yes, if you put a 48-volt battery in a one or two-family dwelling, an 
outside (remote) emergency disconnect is required. That is going to be a 
pain that may add hundreds of dollars to the cost of small off-grid 
systems. You might get away with a mushroom switch and a 24-volt tap on 
the batteries to activate a remote trip breaker. But considering that it 
is a fire-safety related circuit it is probably best to spend the money 
for the bird box.

At the very least 480.7(B) should make off-grid folks think about using 
a power shed. The power shed is not a dwelling so 2020 NEC 480.7(B) 
doesn't apply.

Kent Osterberg
Blue Mountain Solar


On 10/19/2020 8:34 PM, Ray wrote:
>
> I've used Blue Planet, so I guess I have used an actual UL listed ESS, 
> even though they don't include the charge controller or inverter.  I 
> knew they were UL, but I double checked and it is the UL 9540 standard 
> mentioned in 706. So in this case, we could ignore 480, but are held 
> to 706.  Regardless of 480 or 706, both are possibly requiring the 
> outside remote disconnect. Besides Midnite's remote trip breakers, and 
> the dreaded Bird House, what other options are there to meet this new 
> requirement?   Can the Blue Planet be tripped remotely?
>
> and still my initial question:
>
> Under 480.7, are batteries below 60v still required to have the remote 
> disconnect?  They are exempted from having a disconnect at all in 
> 480.7(A)......quite confusing.
>
> Ray Walters
> Remote Solar
> 303 505-8760
> On 10/19/20 7:06 PM, Jerry Shafer wrote:
>> Wrenches
>> Blue planet are fire and UL listed systems both on there 48 Volt and 
>> the LX flavors
>> Jerry
>>
>> On Mon, Oct 19, 2020, 5:51 PM Ray <ray at solarray.com 
>> <mailto:ray at solarray.com>> wrote:
>>
>>     The notes in the NEC 2020 Handbook for article 706 clearly state
>>     that 706 only covers ESS which is an assembly of components, and
>>     that the total assembly must be listed under UL 9540.
>>
>>     Further it states: "/A group of separate components that includes
>>     storage batteries, that is provided with support systems (racks),
>>     charge controllers, and inverters, and that does NOT have an
>>     overall listing as an ESS is a storage battery system and as such
>>     is subject to the requirements of article 480"/
>>
>>     and just in case someone says the notes don't matter, 706.5 says:
>>     "/Energy Storage systems shall be listed"/.
>>
>>     So, since I have never used an actual listed ESS, I'm back to
>>     480. Specifically, 480.7 (A) says we need a disconnect for
>>     batteries over 60 vdc (48v should be exempt) and then 480.7(B)
>>     says houses need to have an outside disconnect for the batteries
>>     labeled "Emergency Disconnect".
>>
>>     So here's the real question:   Does 480.7(A) exempt us from
>>     480.7(B)?
>>
>>     Ray Walters
>>     Remote Solar
>>     303 505-8760
>>
>>     On 3/9/19 8:08 PM, Brian Mehalic wrote:
>>>     Hi Glenn, I don't completely agree with your interpretation of
>>>     ESS systems and the application of Article 706.  Yes, an ESS
>>>     /could/ provide 120/240 VAC (e.g. the Powerwall), but the
>>>     figures in Article 690 show three different configurations where
>>>     the output of the ESS is not AC, and where the ESS disconnect
>>>     comes before any power electronics (like a multimode inverter,
>>>     as shown in the AC and DC coupled systems) or loads (as shown in
>>>     the stand-alone system). Are those ESS connected to other
>>>     systems which utilize stored energy to provide AC power? Yes,
>>>     but the key is "connected to other systems" - in many cases the
>>>     ESS only provides DC.  In fact the definition of ESS clearly
>>>     states this - it /can/ have AC or DC output, and it /may/
>>>     include power electronics (but may not).
>>>
>>>     My understanding is that the 60 volt limit (which is obviously
>>>     problematic in a world where 48 VDC batteries and ESS are very
>>>     common) was inserted in order to exempt other devices that store
>>>     energy (such as UPS, or battery backup in fire alarms/exit
>>>     signage/etc.) from the 706 requirements.
>>>
>>>     Cheers,
>>>
>>>     Brian Mehalic
>>>     NABCEP Certified Solar PV Installation Professional™ R031508-59
>>>     National Electrical Code® CMP-4 Member
>>>     (520) 204-6639
>>>
>>>     Solar Energy International
>>>     http://www.solarenergy.org
>>>
>>>     SEI Professional Services
>>>     http://www.seisolarpros.com <http://www.seisolarpros.com>
>>>
>>>
>>>
>>>     On Sat, Mar 9, 2019 at 4:07 PM Glenn Burt <glenn.burt at glbcc.com
>>>     <mailto:glenn.burt at glbcc.com>> wrote:
>>>
>>>         Hi Ray,
>>>
>>>         This is a conversation I have had some time ago with a
>>>         number of my fellow inspectors and code experts. When the
>>>         2017 NEC came out, I agreed with Mike Holt and Bill Brooks'
>>>         assessment that the new article was poorly written and did
>>>         not apply to most systems being installed today. After much
>>>         discussion through my Cadmus network of authorities, it
>>>         emerged that indeed 706 apples to the typical residential
>>>         systems.
>>>         So Energy Storage Systems (ESS) are the point of article
>>>         706, and I believe that the key point is that the SYSTEM is
>>>         generating AC voltage of 120VAC or 240VAC, making the system
>>>         fall under article 706.
>>>
>>>         Batteries themselves are minimally covered by NEC 480, NFPA
>>>         1, and the IFC as applicable locally.
>>>         So, the bottom line is that the new article does cover the
>>>         work we do when systems provide or interface with 120VAC or
>>>         above (making the system operation exceeding the 60V AC
>>>         trigger).
>>>
>>>         My initial problem was believing that the article applied to
>>>         a component (the battery bank), and not the system (all
>>>         components taken together as a generator/storage system). It
>>>         is an easy misunderstanding to make.
>>>
>>>         Hope this helps!
>>>
>>>         -Glenn Burt
>>>
>>>         -----Original Message-----
>>>         From: RE-wrenches <re-wrenches-bounces at lists.re-wrenches.org
>>>         <mailto:re-wrenches-bounces at lists.re-wrenches.org>> On
>>>         Behalf Of Ray
>>>         Sent: Saturday, March 09, 2019 12:41 PM
>>>         To: RE-wrenches <re-wrenches at lists.re-wrenches.org
>>>         <mailto:re-wrenches at lists.re-wrenches.org>>
>>>         Cc: Bill Brooks <billb at energy808.com
>>>         <mailto:billb at energy808.com>>; Bill Brooks
>>>         <billbrooks7 at yahoo.com <mailto:billbrooks7 at yahoo.com>>
>>>         Subject: [RE-wrenches] NEC for Batteries < 60v ??
>>>
>>>         Hi Everyone;
>>>
>>>         I'm updating all my verbage on plansets, and I just realized
>>>         that the newly created article 706 covering Energy Storage
>>>         Systems is only for Over 60 VDC (706.1)  Also article 480
>>>         for batteries only requires disconnecting means over 60 VDC
>>>         ?! (480.7).   I'm not about to not have a disconnect, so now
>>>         that NEC pulled battery systems out of 690, where do we go
>>>         for guidance on normal battery systems: 12, 24, 48 VDC?
>>>
>>>         Overall, I welcome most of the changes in NEC 2017, like
>>>         separating off grid systems into articles 706, and 710, but
>>>         it seems us off grid installers need some more clarification.
>>>
>>>         Thanks,
>>>
>>>         --
>>>         Ray Walters
>>>         Remote Solar
>>>         303 505-8760
>>>
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