[RE-wrenches] Radian ROCB in Outback GSLC 120/240 AC

Ray Walters ray at solarray.com
Thu Feb 4 10:25:08 PST 2016


What batteries are you using?  I've had flooded lead acid batteries have 
several mA of current flowing to ground through the acid mist along the 
side of the battery.  I had the battery bank supposedly isolated but got 
a shock and traced the connection to ground to the middle of the battery 
pack.  I removed the "offending battery" and the ground connection just 
jumped to another cell.
Very bizarre, but definitely a real shock.

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 2/4/2016 9:33 AM, Drake wrote:
> Hello Wrenches,
>
> I'm hooking up a Radian with a Remote Operated Circuit Breaker for AC 
> coupling.  With only the positive inverter cable connected, we found 
> battery voltage at the negative inverter cable with all switches off. 
> Humm.
>
> It turns out that the Remote Operated Circuit Breaker (ROCB) control 
> circuit is the culprit. This is factory connected to the battery side 
> of the main breakers in the GS Load Center. The voltage present gave 
> my assistant a minor shock when he tried to hook the negative inverter 
> cable to the battery.
>
> When the negative battery cable lug touched the negative battery 
> terminal, a sound came from somewhere that sounded like a super fast 
> relay chatter. One tech support person thought it could be the ROCB 
> trying to close, as it was open (off) position. The tech support 
> people are only able to speculate about what might be happening.
>
> Another tech support person said that if the factory wiring on the 
> relays was correct, it would be impossible to get a shock. Going 
> thought the diagram in figure 2 of the attachment, it looks to me that 
> voltage would conduct to the negative battery cables if all the relay 
> contacts were positioned as shown in figure 2.
>
> Has anyone hooked up the GSLC AC 120/240? Have you had any unusual 
> voltages or noises before turning on the main DC breakers? From Figure 
> 2, do you think it would be possible to get a complete circuit through 
> the relays before the main breaker is turned on?
>
> Thanks,
>
> Drake
>
>
> /Athens Electric LLC
> OH License 44810
> CO License 3773
> NABCEP Certified Solar PV
> 740-448-7328
> /http://athens-electric.com/
>
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