[RE-wrenches] Incompatible Metals

Brian Wiley btw at we-llc.com
Mon Jan 17 10:31:08 PST 2011


Hi Mick,

WEEB lugs can use either solid or stranded. One wire up to 6 AWG or two 
wires of 10AWG.

Best Regards,
Brian Wiley
Wiley Electronics LLC


On 1/14/2011 8:15 PM, Mick Abraham wrote:
> Kindly bear with me as I go "back to basics". #10 cu has been my old 
> standby for bonding the metal solar module frames but in recent years 
> Arthur Ruden @ Sharp told me to use nothing smaller than #8. I don't 
> know if other major PV mfr's have a similar spec or not but before I 
> buy a spool...
>
> The new (and appealing) Tyco SolKlamp product calls for solid wire 
> only, not stranded, if I recall correctly. I've never used the solid 
> material because of the bending difficulty but I now wonder if other 
> grounding methods: WEEB lugs, lay-in lugs, etc. also prefer the use of 
> a solid grounding conductor instead of stranded.
>
> Opinions and education are welcomed. As always, the Wrench List is the 
> Bomb!
>
> Mick Abraham, Proprietor
> www.abrahamsolar.com <http://www.abrahamsolar.com>
>
> Voice: 970-731-4675
>
>
> On Fri, Jan 14, 2011 at 12:45 PM, Kelly Keilwitz, Whidbey Sun & Wind 
> <kelly at whidbeysunwind.com <mailto:kelly at whidbeysunwind.com>> wrote:
>
>     Peter,
>     Yes the #10 XHHW (2) we use is green-jacketed, and 90˚ rated. We
>     get it through our local electrical supply house.
>
>
>     Kelly Keilwitz, P.E.
>     Whidbey Sun & Wind
>     Renewable Energy Systems
>     kelly at whidbeysunwind.com <mailto:kelly at whidbeysunwind.com>
>     360-678-7131
>
>
>
>
>     On Jan 14, 2011, at 11:04 AM, Peter Parrish wrote:
>
>         Great idea Kelly! I didn't know one could get green jacketed
>         USE or XHHW. Do
>         you have a source? Also, do you think that we might need wire
>         rated "-2" for
>         90 deg C wet locations. I know that this is not a current carrying
>         conductor, but roof tops are definitely 90 deg C wet
>         environments. Your
>         thoughts?
>
>         - Peter
>
>
>         Peter T. Parrish, Ph.D., President
>         California Solar Engineering, Inc.
>         820 Cynthia Ave., Los Angeles, CA 90065
>         CA Lic. 854779, NABCEP Cert. 031806-26
>         peter.parrish at calsolareng.com
>         <mailto:peter.parrish at calsolareng.com>
>         Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885
>
>
>         -----Original Message-----
>         From: re-wrenches-bounces at lists.re-wrenches.org
>         <mailto:re-wrenches-bounces at lists.re-wrenches.org>
>         [mailto:re-wrenches-bounces at lists.re-wrenches.org
>         <mailto:re-wrenches-bounces at lists.re-wrenches.org>] On Behalf
>         Of Kelly
>         Keilwitz, Whidbey Sun & Wind
>         Sent: Friday, January 14, 2011 10:14 AM
>         To: RE-wrenches
>         Subject: Re: [RE-wrenches] Incompatible Metals
>
>         Peter,
>         I have never understood the common practice of using bare copper
>         ground wire on and against aluminum frames and modules. It
>         always has
>         been a dissimilar metals issue. Just look anywhere copper has set
>         against aluminum for awhile.
>         We use #10 green jacketed Cu USE or XHHW conductor and strip
>         away the
>         jacket at each lug, using No-Ox on that section of bare wire
>         at the
>         lug. The wire can be tucked in to the module frames and with
>         the PV
>         conductors.
>
>         Kelly Keilwitz, P.E.
>         Whidbey Sun & Wind
>         Renewable Energy Systems
>         kelly at whidbeysunwind.com <mailto:kelly at whidbeysunwind.com>
>         360-678-7131
>
>
>
>
>         On Jan 14, 2011, at 7:36 AM, Peter Parrish wrote:
>
>             One of my students who is currently responsible for
>             standing for
>             inspection
>             at their company encountered a inspector who made an
>             interesting
>             point about
>             incompatible metals (i.e. copper and anodized aluminum).
>
>             The PV system in question used outdoor rated lay-in lugs
>             to bond the
>             rails
>             to bare copper wire (so far so good). The ground wire was
>             then zip-
>             tied to
>             the rail to carry it to the point where it entered a
>             junction box
>             along with
>             the rest of the PV conductors.
>
>             The inspector was concerned with the fact that the bare
>             copper was in
>             contact with the aluminum rails and that this might cause
>             galvanic
>             corrosion
>             and subsequent failure of the grounding.
>
>             I have never encountered this issue before and I wonder if
>             anyone
>             else has
>             and what was the outcome.
>
>             As an aside: I do know that 10 AWG and 12 AWG solid bare
>             copper
>             wire can be
>             purchased "pre-tinned" (maybe not tin per se, but coated).
>             We did so
>             by
>             mistake. We used it up, but not before one inspector
>             questioned its
>             use for
>             the purpose of grounding our system. We showed him the UL
>             label on
>             the spool
>             and scraped off the coating to expose the copper core and that
>             satisfied
>             him. To this day I don't know if the use of this wire for
>             grounding
>             was
>             among its intended purposes.
>
>             - Peter
>
>             Peter T. Parrish, Ph.D., President
>             California Solar Engineering, Inc.
>             820 Cynthia Ave., Los Angeles, CA 90065
>             CA Lic. 854779, NABCEP Cert. 031806-26
>             peter.parrish at calsolareng.com
>             <mailto:peter.parrish at calsolareng.com>
>             Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885
>
>
>             _______________________________________________
>             List sponsored by Home Power magazine
>
>             List Address: RE-wrenches at lists.re-wrenches.org
>             <mailto:RE-wrenches at lists.re-wrenches.org>
>
>             Options & settings:
>             http://lists.re-wrenches.org/options.cgi/re-wrenches-re-wrenches.org
>
>             List-Archive:
>
>         http://lists.re-wrenches.org/pipermail/re-wrenches-re-wrenches.org
>
>
>             List rules & etiquette:
>             www.re-wrenches.org/etiquette.htm
>             <http://www.re-wrenches.org/etiquette.htm>
>
>             Check out participant bios:
>             www.members.re-wrenches.org
>             <http://www.members.re-wrenches.org>
>
>
>         _______________________________________________
>         List sponsored by Home Power magazine
>
>         List Address: RE-wrenches at lists.re-wrenches.org
>         <mailto:RE-wrenches at lists.re-wrenches.org>
>
>         Options & settings:
>         http://lists.re-wrenches.org/options.cgi/re-wrenches-re-wrenches.org
>
>         List-Archive:
>         http://lists.re-wrenches.org/pipermail/re-wrenches-re-wrenches.org
>
>         List rules & etiquette:
>         www.re-wrenches.org/etiquette.htm
>         <http://www.re-wrenches.org/etiquette.htm>
>
>         Check out participant bios:
>         www.members.re-wrenches.org <http://www.members.re-wrenches.org>
>
>
>         _______________________________________________
>         List sponsored by Home Power magazine
>
>         List Address: RE-wrenches at lists.re-wrenches.org
>         <mailto:RE-wrenches at lists.re-wrenches.org>
>
>         Options & settings:
>         http://lists.re-wrenches.org/options.cgi/re-wrenches-re-wrenches.org
>
>         List-Archive:
>         http://lists.re-wrenches.org/pipermail/re-wrenches-re-wrenches.org
>
>         List rules & etiquette:
>         www.re-wrenches.org/etiquette.htm
>         <http://www.re-wrenches.org/etiquette.htm>
>
>         Check out participant bios:
>         www.members.re-wrenches.org <http://www.members.re-wrenches.org>
>
>
>     _______________________________________________
>     List sponsored by Home Power magazine
>
>     List Address: RE-wrenches at lists.re-wrenches.org
>     <mailto:RE-wrenches at lists.re-wrenches.org>
>
>     Options & settings:
>     http://lists.re-wrenches.org/options.cgi/re-wrenches-re-wrenches.org
>
>     List-Archive:
>     http://lists.re-wrenches.org/pipermail/re-wrenches-re-wrenches.org
>
>     List rules & etiquette:
>     www.re-wrenches.org/etiquette.htm
>     <http://www.re-wrenches.org/etiquette.htm>
>
>     Check out participant bios:
>     www.members.re-wrenches.org <http://www.members.re-wrenches.org>
>
>
>
> _______________________________________________
> List sponsored by Home Power magazine
>
> List Address: RE-wrenches at lists.re-wrenches.org
>
> Options&  settings:
> http://lists.re-wrenches.org/options.cgi/re-wrenches-re-wrenches.org
>
> List-Archive: http://lists.re-wrenches.org/pipermail/re-wrenches-re-wrenches.org
>
> List rules&  etiquette:
> www.re-wrenches.org/etiquette.htm
>
> Check out participant bios:
> www.members.re-wrenches.org
>



More information about the RE-wrenches mailing list