Hot water at summer camp [RE-wrenches]
Nick Lucchese
nickl at sierrasolar.com
Thu Apr 5 10:13:00 PDT 2007
<x-flowed>
Oops sorry, meant to send directly to Tom.
>Greetings Tom,
> Just wondering if you might have some advice on my personal solar
>hot water system. It's a simple thermo-syphon design that utilizes
>an old electric hot water heater and a 4x8 flat plate collector.
>Been using it for 6 years now and it's been wonderful. Luckily I
>have three of the collectors since I removed them from a customers
>house years ago in preparation to build a shed dormer. One of the
>collectors (I believe it's a Heliodyne) recently burst an inch long
>gash in one of the internal finned 3/8" tubes. One of the other
>collectors had come apart a bit so I just swapped out the copper
>guts for now so I can get my shower operational again. I'm just
>wondering the best way to repair that 3/8" tube. For one I can't
>seem to find any couplers or standard copper fittings in that size.
>Once I do find some I'm wondering if I should repair the gash or
>just cap those two ends off and lose one of the 12 (guessing)
>capillaries. I'm certainly not the greatest at soldering so at this
>point I'm considering taking it into someone's shop who is. Any
>suggestions?
>
>thanks for your time, nick
>
>
>
>>Hi All,
>>I strongly recommend the SunEarth Copper Heart versus the
>>Progressive Tube (TCT) PT-40. The TCT PT-40 uses a .030 copper
>>sheet that is welded to form a tube. We have had lots of problems
>>with this leaking in agressive water. The Copper Heart uses
>>extruded .058 DWV copper pipe--almost twice as thick. I suggest a
>>Rheem or Rudd 80 or 120 gallon wrap around heat exchange tank if
>>the water is agressive(low ph., iron oxides, CO2 or O2, etc.. with
>>a SunEarth or AET Drainback or pressurized glycol system.
>>Gator Tom
>>----- Original Message ----- From: "Ken Schaal" <ken at commonwealthsolar.com>
>>To: <RE-wrenches at topica.com>
>>Sent: Tuesday, March 20, 2007 8:41 PM
>>Subject: Re: Hot water at summer camp [RE-wrenches]
>>
>>>
>>>Holt
>>>
>>>" as much water as hot as possible" sounds like an invitation to a
>>>scalding lawsuit to me.There is a reason those conventional tanks
>>>have all those warning labels on them.
>>>
>>>To get good answers, you need to ask the right questions.
>>>I haven't gotten answers to what I would consider the right
>>>questions.Can the camp director not answer these?
>>>
>>>Ken
>>>
>>>
>>>
>>>
>>>----- Original Message ----- From: "Holt Kelly" <holtek at sbcglobal.net>
>>>To: <RE-wrenches at topica.com>
>>>Sent: Tuesday, March 20, 2007 10:34 AM
>>>Subject: RE: Hot water at summer camp [RE-wrenches]
>>>
>>>>
>>>>Ken,
>>>>Greatly appreciate the input.
>>>>In talking to camp director their idea is to get as much water as hot as
>>>>poosible. Their electric kwh rate is based on peak demand, so tankless
>>>>backup is not the way to go. On a scale of 1 to 5(hardest) water
>>>>hardness was rated a 4. Our thinking now is to go with one of two
>>>>systems: 1) TCT's PT40 or PT50 with a Marathon 85 conventional tank for
>>>>backup. Simple install, minimum maintenance, increased capacity.
>>>>Freezing issue is the only drawback. 2) Schuco Slimline 2 System. Pretty
>>>>much bullet proof, but very pricey. Would need to train camp staff to
>>>>monitor properly. Any thoughts out there?
>>>>
>>>>
>>>>
>>>>
>>>>
>>>>
>>>>Ken Schaal wrote:
>>>>>
>>>>>Holt
>>>>>Maybe we should back up a bit and ask a few questions.
>>>>>1-- You said summer camp--June July and Aug? In Texas? Do they even want
>>>>>hot
>>>>>water of 120+ ?
>>>>>Or will it be more like 90-115?
>>>>>
>>>>>2-- Showers are for 1 hr. -- How many shower heads? flow rate? water
>>>>>pressure issues? length of shower? cold water temp?
>>>>>If we assume 14 kids and two showers at 2gpm ea. for 5min ea, then we
>>>>>have a
>>>>>total flow rate of 4gpm and a total on time of 35 min. with a 2 min
>>>>>break
>>>>>between showers, for a total draw in less than 50 min of 140 gal of
>>>>>shower
>>>>>temp water.
>>>>>
>>>>>3-- How close are the cabins? You said the solar resource was excellent
>>>>>to
>>>>>fair, so it sounds like some are shaded. If the cabins are grouped,
>>>>>maybe
>>>>>one system could serve multiple cabins?
>>>>>
>>>>>Depending on you answers, I'll suggest an appropriate system.
>>>>>
>>>>>Ken Schaal
>>>>>CommonWealth Solar,LLC
>>>>>
>>>>>
>>>>>
>>>>>----- Original Message ----- From: "Darryl Thayer" <daryl_solar at yahoo.com>
>>>>>To: <RE-wrenches at topica.com>
>>>>>Sent: Sunday, March 18, 2007 12:36 PM
>>>>>Subject: RE: Hot water at summer camp [RE-wrenches]
>>>>>
>>>>>>
>>>>>> Don"t underestimate the tremendous power draw of these
>>>>>> heaters. If the campers run out of hot water and they
>>>>>> start using the 70 amps per leg per cabin this will
>>>>>> wipe you out fast.
>>>>>>
>>>>>> The problems I have had and even in my own house has
>>>>>> been the temperature changes as you try to shower.
>>>>>> When the flow rate is steady only one shower and the
>>>>>> solar is not to hot, the unit will turn on, on medium
>>>>>> fire, and the user actually adjusts the temperature by
>>>>>> flow rate. If the solar is to hot the unit will hunt
>>>>>> on its own accord with the high limit shutting it off
>>>>>> and the temp changing. Now if you add a second
>>>>>> shower, it comes on and now the temp drops, then the
>>>>>> first shower adjusts either the flow or the mix (same
>>>>>> thing) the second shower changes temp and they adjust
>>>>>> the first then changes temp and they adjust AAAhhhh!
>>>>>>
>>>>>> Now I explain this to people who have solar and
>>>>>> instant water heaters, and that I will not guarantee
>>>>>> satisfaction, and I still get customers saying it is
>>>>>> my problem when they are unhappy, and I need to fix
>>>>>> that.
>>>>>>
>>>>>> When people get experience they understand how to
>>>>>> adjust and do not have two showers on at once and get
>>>>>> by OK.
>>>>>>
>>>>>> Mixing valves will do this for you automatically, but
>>>>>> they usually fall out of the range of acceptable temp
>>>>>> range.
>>>>>> --- Holt Kelly <holtek at sbcglobal.net> wrote:
>>>>>>
>>>>>>>
>>>>>>> Darryl,
>>>>>>> Could you eleaborate a bit on why the customers were
>>>>>>> "unhappy" and on
>>>>>>> the "tricks needed" for uniform temps? The only
>>>>>>> complaint that I have
>>>>>>> gotten on electric tankless (besides spinning the
>>>>>>> meter at 1000rpm)is
>>>>>>> the loud clicks of the relays during start-up (Eemax
>>>>>>> brand). Thanks for
>>>>>>> your input.
>>>>>>>
>>>>>>>
>>>>>>>
>>>>>>>
>>>>>>> Darryl Thayer wrote:
>>>>>>> >
>>>>>>> > Hello
>>>>>>> > I agree, except for the back-up heater. I have
>>>>>>> > installed up to 70A-240 volt instant heaters with
>>>>>>> > unhappy customers. I have installed even the
>>>>>>> TAGAI
>>>>>>> > which is rated for solar with unhappy customers
>>>>>>> > because of the tricks that must be played to get a
>>>>>>> > shower of uniform temperature. If the goal is
>>>>>>> > reasonable showers then use a tank type back up
>>>>>>> > heater.
>>>>>>> > Darryl
>>>>> I have been asked to design a hot water system
>>>>>>> at
>>>>>>> > > a summer camp. 21
>>>>>>> > > > seperate sytems. Hot water for showers is used
>>>>>>> > > from 4:30pm to 5:30pm(14
>>>>>>> > > > showers)per system, very little use the rest
>>>>>>> of
>>>>>>> > > the day. Solar resource
>>>>>>> > > > is excellent to fair. My initial thoughts were
>>>>>>> 2-
>>>>>>> > > 40gal passive
>>>>>>> > > > collectors with an electric tankless backup
>>>>>>> (need
>>>>>>> > > to keep maintenance to
>>>>>>> > > > a minimum). Or possibly Helio-flo with single
>>>>>>> > > tank. Any thoughts out
>>>>>>> > > > there?
>>>>>>> > > >
>>>>>>> > > > Holt E. Kelly
>>>>>>> > > > Holtek Fireplace & Solar Products
>>>>>>> > > > Waco, TX.
>>>>>
>>>>
>>>>
>>>>
>>>>Holt E. Kelly
>>>>Holtek Fireplace & Solar Products
>>>>Waco, TX.
>>>>
>>>>
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>>>
>>>
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>>
>>
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>
>
>--
>Nick A Lucchese
>NABCEP Certified PV Installer
>General Contractor # 808851
>Sierra Solar Systems
>563C Idaho Maryland Road
>Grass Valley, CA 95945
>tech info and foreign orders: (530) 273-6754
>order line: (800) 51-SOLAR (US only) FAX: (530) 273-1760
>e-mail: <mailto:nickl at sierrasolar.com>
>world wide web: <http://www.sierrasolar.com>
>
>
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--
Nick A Lucchese
NABCEP Certified PV Installer
General Contractor # 808851
Sierra Solar Systems
563C Idaho Maryland Road
Grass Valley, CA 95945
tech info and foreign orders: (530) 273-6754
order line: (800) 51-SOLAR (US only) FAX: (530) 273-1760
e-mail: <mailto:nickl at sierrasolar.com>
world wide web: <http://www.sierrasolar.com>
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