[RE-wrenches] Batteries in 4' tall crawl space

Ray ray at solarray.com
Tue Jul 31 21:10:27 EDT 2018


I've seen several instances with AGMs, where a dead cell overheated and 
blew the top of the case off the battery.  Looked pretty bad, but I 
wasn't there when they blew.  I think the prevention is to regularly 
check separate battery voltages to identify weak or dying cells before 
they blow.   8 years on Dekas that are losing capacity is probably 
getting close to time to replace.

Ray Walters
Remote Solar
303 505-8760

On 7/31/18 2:14 PM, Ken Schaal wrote:
> And thank you Steve for reminding folks of all those nasty effects of 
> outgassing hydrogen..I figured someone would, necessarily.
> These are sealed AGM, which I realize is not a guarantee of no 
> hydrogen , but certainly not a constant hazzard. ALSO..
> .these are large spaces...full length of house crawl  and frequently 
> used garage. I tend to worry a bit more about my own bank of 4 250 AH 
> ea. AGM, in a battery box of fiber cement board, under the 
> inverter...no choice.
> In my case tho, it's in a 12' sq.basement , 6 steps down from the 
> sunroom, and there is no door. So plenty of ventilation. ...
> What kinds of problems have wrenches had with AGM failure leading to 
> significant outgassing? ?
> My Deka batteries are about 8 years old and are losing capacity, so 
> looking to replace at some point....there have been a couple events 
> over those years when they got a good workout, but not to the point of 
> abuse. Generator when needed, 3.4 kw pv array, good sun.
> Thanks, ken
>
>
>
> On Tue, Jul 31, 2018, 1:57 PM Steve Higgins <steve at surrette.com 
> <mailto:steve at surrette.com>> wrote:
>
>     Hello Wrenches...
>
>     Since Ken brought it up....
>
>     Inverters are the most common of the ignition sources, with loose
>     connections being a close second...  Inside each inverter/charger
>     is a transfer relay, this relay when it transfers to or from grid
>     will spark.  This sparking action can cause Hydrogen gas to ignite.
>
>     If there is over 1% by volume of hydrogen gas in the room, cubby
>     or where ever this is installed the relay arching can cause the
>     hydrogen to ignite.
>
>     This will flame out, much like lighting gunpowder, or gasoline
>     fumes.   The flame will follow the hydrogen back to the source
>     (The battery) and once it gets inside the battery it will find
>     compression, as the hydrogen ignites inside the battery that
>     compression can/will cause the battery top to blow off...
>
>     Here are some examples of what it looks like when you have a
>     hydrogen Ignition...
>     https://drive.google.com/drive/folders/17H274ArR99FejHqCurn_9-hgJDSegPOv?usp=sharing.
>
>     The number one way to prevent this is to put enough air flow thru
>     the room to remove the hydrogen gas before it can ignite.
>
>     Also Hydrogen gas is very corrosive... I still don't know why
>     people install inverter/charge controller right above battery
>     banks,  I've seen charge controllers installed right above the
>     battery bank that any non-conformal coated connection was corroded
>     due to hydrogen gasses.
>
>     I've found that it's always best to enclose any battery bank in
>     some box and at the highest point in the box put in a fan to
>     remove the hydrogen from the box when the battery voltage gets
>     above 2.25vpc/13.4v/26.8v/54v.
>
>     This is a pretty good article on calculating gassing from a
>     battery bank.
>
>     http://giantbatteryco.com/GLOSSARY/Calculate.Industrial.Battery.Hydrogen.Gas.Emission.html
>
>
>
>
>
>
>     <http://www.rollsbattery.com>
>     Steve Higgins ⋅ Technical Services Manager
>     t+1.902.597.4020 m +1.206.790.5840
>     f+1.902.597.8447 esteve at surrette.com <mailto:steve at surrette.com>
>     <http://www.facebook.com/RollsBattery>
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>
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>
>     On Tue, Jul 31, 2018 at 9:18 AM Ken Schaal
>     <Ken at commonwealthsolar.com <mailto:Ken at commonwealthsolar.com>> wrote:
>
>         I have a set of AGM's installed near the inverter, on a roll
>         out dolly, under the landing, up 5 steps from the garage to
>         the 1st fl..
>         Another set of AGM's in a 4-5' crawl space.  Was a bit of a
>         tussle last year to replace those four, but then I was 72 with
>         achy knees.  8 ' from access door to batteries. White,
>         reinforced vapor barrier  closed crawl space. No ignition
>         source like water heater.
>
>         Inverter mounted high on wall adjoining batteries.
>         SCP in kitchen for info.
>         Ken Schaal
>         Commonwealthsolar.com
>
>
>         On Tue, Jul 31, 2018, 10:21 AM Chris Schaefer
>         <chris at solarandwindfx.com <mailto:chris at solarandwindfx.com>>
>         wrote:
>
>             Jerry,
>
>             Attached is a picture of a battery box made out of red oak
>             that houses a set of twelve Surrette Rolls 4ks25
>             underneath the clients stair landing. The inverter system
>             is just off to the left and is in the "game" room. Thus
>             the client wanted the battery box to resemble a piece of
>             fine furniture. Well we accomplished that but the client
>             is over 6 foot and we both always grumble when having to
>             service these. While code is critical just imagine when
>             you're in your 50's and 60's and still having to service
>             these. Never again, LOL!
>
>             Christopher Schaefer
>
>             Chris Schaefer’s
>             <http://www.solarandwindfx.com/>
>             /Tel/Fax 585-229-2083 or Cell 585-748-1870
>             //5115 South Hill Road ~ Canandaigua New York 14424
>             //www.solarandwindfx.com <http://www.solarandwindfx.com/>~
>             E-mail:chris at solarandwindfx.com
>             <mailto:chris at solarandwindfx.com>/
>
>             /
>             /
>
>             Thomas Jefferson, the author of our great Constitution,
>             once said, "democracy" will cease to exist when you take
>             away from those who are willing to work and give to those
>             who would not."
>
>
>
>             On Mon, Jul 30, 2018 at 12:19 AM, frenergy
>             <frenergy at psln.com <mailto:frenergy at psln.com>> wrote:
>
>                 Jerry,
>
>                             I serviced a system that (who became my)
>                 customer installed just like that. To me, it doesn't
>                 really matter what the NEC thinks about it. It was
>                 great because it showed me what I would *never*
>                 duplicate in my repertoire of installs.
>
>                 Bill
>
>
>                 On 7/28/2018 5:10 PM, Jerry Caldwell wrote:
>>                 Wrenches,
>>
>>                 I have a customer who wants to have batteries
>>                 installed in a 4' tall crawl space / short basement.
>>                 Are there any accessibility code issues with
>>                 installing batteries in a crawl space? Does the NEC
>>                 address this?
>>
>>                 Thanks,
>>                 Jerry Caldwell
>>
>>
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>             -- 
>
>             Chris Schaefer’s
>             <http:www.solarandwindfx.com>
>             /Tel/Fax 585-229-2083 or Cell 585-748-1870
>             //5115 South Hill Road ~ Canandaigua New York 14424
>             //www.solarandwindfx.com <http://www.solarandwindfx.com> ~
>             E-mail: chris at solarandwindfx.com
>             <mailto:chris at solarandwindfx.com>/
>
>             /
>             /
>
>             Thomas Jefferson, the author of our great Constitution,
>             once said, "democracy" will cease to exist when you take
>             away from those who are willing to work and give to those
>             who would not."
>
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