[RE-wrenches] 5 battery strings

tom at wagonmaker.com tom at wagonmaker.com
Wed Jul 25 14:32:15 EDT 2018


So you're willing to risk total system shutdown if a single cell fails?  
It just seems like a big risk even if the batteries are considered 
highly reliable.  I always planned to minimize the risk of failure 
causing a power outage.  A buss bar arrangement with more strings 
provides redundancy and reduced downtime while still being very stable, 
more stable than an interconnected series/parallel arrangement.

Tom

On 2018-07-25 00:39, Tump wrote:
> Perhaps suggesting the correct amp Hr battery bank would eliminate the
> _need_ for buss bar. 2 volt EX1400 1K amp hour batteries work very
> well good warrantee. all the fusing & interconnects would be
> eliminated. MORE AHs = less interconnects, always  the correct way to
> go!
> 
>> On Jul 24, 2018, at 9:40 AM, Dave Tedeyan <dtedeyan at taitem.com>
>> wrote:
>> 
>> Thank you all for the ideas and suggestions. This person in
>> particular had #4 wire for the battery connections,
>> so they are all getting replaced with anyway. So it seems like
>> rewiring to a busbar with fuses will be the way to
>> go. And although not ideal to have so many strings, this will be
>> more cost effective than just getting a whole new
>> battery bank right off the bat when they have 10 batteries that have
>> essentially never been used.
>> 
>> Cheers,
>> Dave
>> 
>> --
>> 
>> Dave Tedeyan
>> 
>> SENIOR ENGINEER
>> 
>> TAITEM ENGINEERING, PC
>> 10 Verizon Lane, Lansing, NY 14882
>> Voice: (607) 930-3481 x6
>> www.taitem.com [1]
>> On Mon, Jul 23, 2018 at 8:50 PM, Glenn Burt <glenn.burt at glbcc.com>
>> wrote:
>> 
>> Hi Christopher,
>> 
>> I buy my copper buss material from McMaster Carr in appropriate
>> dimensions for the current I am expecting.
>> 
>> I then cut it to the lengths I need, drill for appropriate size
>> fasteners and use 2 layers of heat-shrink tubing to protect the
>> exposed bar.
>> 
>> Hope this helps.
>> 
>> -Glenn
>> 
>> FROM: RE-wrenches <re-wrenches-bounces at lists.re-wrenches.org> ON
>> BEHALF OF Chris Schaefer
>> SENT: Monday, July 23, 2018 2:28 PM
>> TO: RE-wrenches <re-wrenches at lists.re-wrenches.org>
>> SUBJECT: Re: [RE-wrenches] 5 battery strings
>> 
>> What source are you all using for buss bars for these multiple
>> battery string set ups?
>> 
>> Christopher
>> 
>> On Mon, Jul 23, 2018 at 2:16 PM, <tom at wagonmaker.com> wrote:
>> 
>> Separate out the individual series strings and run each string to a
>> buss bar setup.  Remember it isn't just resistance differences
>> between batteries but resistance difference between cells as well.
>> In a setup like the existing one the resistance differences can
>> really add up and if one battery fails the entire system will be
>> offline.  Running each string to a positive and negative common buss
>> bar means you can remove individual strings without disrupting the
>> entire storage and the system can continue operating.  Also, it
>> means the only resistance issues of substance are within individual
>> series pairs not the entire interconnected bank.
>> 
>> I ran 10 series pairs of 12v AGM batteries, each pair to a common
>> buss and it was the longest lasting, most stable battery bank I had.
>> That was years ago and now it would require fusing each string but
>> for longevity and stability it is the best bet.
>> 
>> Tom
>> 
>> On 2018-07-23 03:56, Dave Tedeyan wrote:
>> 
>> Since we are on the topic of bad battery practices...
>> 
>> I may be fixing up a system that was both designed and installed
>> very
>> poorly.
>> They have a 24V Outback VFXR inverter, and ten 12V AGM batteries
>> wired
>> into
>> 5 parallel strings. I know that is a bad idea, but since they
>> already
>> have the
>> equipment, are there any safety issues by re-using this equipment?
>> It
>> is for a
>> grid tie battery backup system that will remain in float most of the
>> time. I assume
>> that the batteries will not last particularly long, but is there any
>> harm in using them
>> and then just getting new batteries once they fail?
>> 
>> Stringing is shown in the attached picture.
>> Cheers,
>> Dave
>> 
>> --
>> 
>> Dave Tedeyan
>> 
>> SENIOR ENGINEER
>> 
>> TAITEM ENGINEERING, PC
>> 10 Verizon Lane, Lansing, NY 14882
>> Voice: (607) 930-3481 x6
>> www.taitem.com [1] [1]
>> 
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> --
> 
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