[RE-wrenches] crumbling ballast blocks

cwarfel cwarfel at entech-engineering.com
Sat Jun 30 19:49:19 EDT 2018


Back to the original post. A commercial system doesn't mean they used 
paving blocks.  I have seen many that did not. Fly ash is also a product 
of coal combustion that can be used to make a stronger concrete, though 
it won't necessarily help in this case, as it is lighter.


On 6/30/2018 7:05 PM, Ken Schaal wrote:
> Regular cement blocks absorb water, freeze thaw cycle destroys them.
>
> Paving blocks are made with silica fume, denser than cement,dont 
> absorb water, don't suffer freeze thaw damage. They are designed for 
>  walkways and driveways.
> There are cement looking pavers , 12x12 x 2" ,also made with fume.
> Any block plant should be able to make balast blocks to the needed 
> specs. Silica fume is a waste product of coal combustion
> ..ie cheap, but effective.
> Ken schaal
>
> On Jun 30, 2018 6:29 PM, "cwarfel" <cwarfel at entech-engineering.com 
> <mailto:cwarfel at entech-engineering.com>> wrote:
>
>     I am pretty sure it is the freeze-thaw cycle that the blocks are
>     exposed to. I have inspected hundreds of system in the Northeast
>     and this is a recurringproblem. It has to be part of the
>     maintenance protocols or there will be insufficient weight to
>     resist thewind uplift forces.  Chris
>
>
>     On 6/30/2018 6:17 PM, Chris Schaefer wrote:
>>     Kirk,
>>
>>     Had the same thing happen to me on a commercial ballasted system
>>     installed back in 2004. Had to be moved around to allow
>>     installation of a new roof system. Replaced all the ballast in
>>     2017. I'm located in Western NY, thus the same weather you see.
>>     The blocks were on a stainless steel pan of which the array was
>>     attached to. I've plenty of ideas as to why they broke down but
>>     no real evidence. I expect it to happen again. Does make me
>>     wonder about the new ballast systems that still call out for the
>>     blocks as ballast. Perhaps poly sand bags?
>>
>>     Christopher
>>
>>     On Wed, Jun 27, 2018 at 4:20 PM, Kirk Herander
>>     <vtsolar at icloud.com <mailto:vtsolar at icloud.com>> wrote:
>>
>>         All,
>>
>>         I have a 6 year old ballasted roof system in which about 50%
>>         of the solid cap blocks(16”L x 8”w x 4”D) are cracked and
>>         crumbing, some are close to rubble. I assume it was a bad
>>         batch, but has anyone seen this before? What might be the
>>         preventive remedy in the future? A coating of some sort?
>>
>>         *Kirk Herander*
>>
>>         *Owner|Principal, VT Solar, LLC *
>>
>>         */Celebrating our 27^th Anniversary 1991-2018/*
>>
>>         *www.vermontsolarnow.com <http://www.vermontsolarnow.com>*
>>
>>         dba Vermont Solar Engineering
>>
>>         NABCEP^TM 2003 Inaugural Certificant
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>>
>>
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>>     -- 
>>
>>     Chris Schaefer’s
>>     <http:www.solarandwindfx.com>
>>     /Tel/Fax 585-229-2083 or Cell 585-748-1870
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>>
>>     /
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>
>     -- 
>
>              Christopher Warfel, PE
>            ENTECH Engineering, Inc.
>     PO Box 871, Block Island, RI 02807
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          Christopher Warfel, PE
        ENTECH Engineering, Inc.
PO Box 871, Block Island, RI 02807
                (401)466-8978

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