[RE-wrenches] Firmware, Firmware, Firmaware was Outback Programming Ghost

Ray Walters ray at solarray.com
Sat Nov 12 08:32:59 PST 2016


I second uprading all firmware on all devices.  I had a recent FXR 
install that was dropping one of the inverters (and its leg) whenever 
the system tried to sell.  Latest firmware cured the issues.
The industry is moving from us being electricians to becoming computer 
techs.  Retirement looks better each day.

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 11/12/2016 6:08 AM, Wayne Irwin wrote:
>
> Very strange that all the programming is scrambled.
>
>
> Recently we had a FXR system which had been working fine for nearly 
> six months come up with an incompatibility error with the slave 
> inverter even though the firmware was the most recent and the same for 
> both inverters. After several failed attempts to re-upgrade the 
> inverter firmware, we took a shot at upgrading the Mate 3 firmware 
> which did work. We then again tried the inverters and it worked. 
> System is now working again (for now) and the programming is all still 
> valid.
>
>
>
> Wayne Irwin,
> President
> License #CVC56695
> State Licensed Solar Contractor
> Pure Energy Solar International Inc.
> Wayne at PureEnergySolar.com <mailto:PureEnergySolar at hotmail.com>
> http://PureEnergySolar.com
> http://SolarChargingStation.net <https://solarchargingstation.net>
> 352 377-6527 Office
> 352 336-3299 Fax
>
>
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> ------------------------------------------------------------------------
> *From:* RE-wrenches <re-wrenches-bounces at lists.re-wrenches.org> on 
> behalf of William Miller <william at millersolar.com>
> *Sent:* Thursday, November 10, 2016 11:26 PM
> *To:* RE-wrenches
> *Subject:* Re: [RE-wrenches] Outback Programming Ghost
> Ray:
>
> I have no reason to believe anyone has been meddling. No one knows the 
> password. It does look like some serious glitch.
>
> William
>
> On Nov 10, 2016, at 6:25 PM, Ray Walters <ray at solarray.com 
> <mailto:ray at solarray.com>> wrote:
>
>> It almost sounds like someone got in there and tried to reprogram 
>> stuff themselves.  Have you installed the proper anti-Gremlin devices?
>> R.Ray Walters
>> CTO, Solarray, Inc
>> Nabcep Certified PV Installer,
>> Licensed Master Electrician
>> Solar Design Engineer
>> 303 505-8760
>> On 11/10/2016 12:34 PM, William Miller wrote:
>>> Colleagues:
>>>
>>> I maintain an off-grid, 8 stack FX Outback system with 3 charge 
>>> controllers.  The system has been on line for about 6 years.  It got 
>>> upgraded about 7 months ago with 2 Mate3s.
>>>
>>> About a week ago the system shutdown, leaving the customer without 
>>> power.  A maintenance worker started a generator and power was 
>>> restored.  I did not hear about the situation for several days.
>>>
>>> A maintenance supervisor was dispatched yesterday to work with me 
>>> over the telephone to see if we could restart the system.  The 
>>> system would only run if the inverter output breakers were all off.
>>>
>>> I examined the system via Optics.  I was very surprised to see that 
>>> the system programming was absolutely scrambled.  This was so much 
>>> so that even the stacking settings were wrong.  For example, 
>>> inverter 2 was set as a Master, which we all know will crash any 
>>> system.  Other settings were also found with very random values.
>>>
>>> This system was running prior to last Friday, so the stacking at 
>>> least must have been right prior to the outage.  I am completely 
>>> mystified as to how this could have happened.
>>>
>>> I am in conversation with Outback who is taking this seriously.  I 
>>> have not heard back from them yet but I am curious if anyone else 
>>> has experienced this or anything similar.  I'd like to broaden my 
>>> knowledge on this situation to enhance my understanding and to share 
>>> any findings with the group.
>>>
>>> Thank you in advance for any input.
>>>
>>> William Miller
>>>
>>>
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