[RE-wrenches] LiFePo4
boB at midnitesolar.com
boB at midnitesolar.com
Thu Sep 18 12:24:24 PDT 2014
Yeah, CAN bus is used (was designed mainly) for automobiles and I bet EVs
had something to do with Lion battery BOS's being CAN.
We actually have a modbus (RS232) to CAN converter that could be used
for this
I think.
That kind of stuff isn't all that hard to do and you may find generic
devices to do this
conversion, but I have not looked into it.
boB
On 9/18/2014 12:08 PM, Starlight Solar Power Systems wrote:
> boB,
>
> IMPORTANT: If you ever plan to make a Li-ion control I/O, do it with
> CAN bus. The whole industry is there. Our GBS product has CAN bus on
> the CPU to control a variety of chargers now. I hope inverter and CC
> manufacturers see this great potential. It would be easy for my CPU to
> tell the Classic (or an inverter/charger) when and how much to charge.
> It would be a real problem solver for me.
>
> Larry
>
> On Sep 18, 2014, at 12:52 PM, boB at midnitesolar.com
> <mailto:boB at midnitesolar.com> wrote:
>
>
> Oh, OK then. I thought that somebody had noticed a voltage drop when
> surging.
>
> When people ask me if they can use LFP or other Lithium chemistry
> batteries, I tell them yes because
> when they buy a LFP battery system, (or one of their Lithium Ion
> relatives) it has all the protection
> and balancing built into it. It's simple to use with an off the shelf
> charge controller.
>
> We were asked to add an input so that the LFP BMS could tell the CC
> when to stop charging.
> That was a special case and I don't remember who's system that was.
> Normally, I see what you just
> mentioned I think where it charges up to a voltage (Absorb) and then
> immediately goes to Float
> which would be some very low voltage, enough to be called "off".
> Couldn't be easier.
>
> Now we're just talking price compared to a tried and true LA battery ?
>
> Some may remember Boeing's little problem recently though and that may
> turn them off.
>
> boB
>
>
>
> On 9/18/2014 11:33 AM, Starlight Solar Power Systems wrote:
>> Truth is there is likely more than enough capacity in the LFP battery
>> the customer has but the manufacturer built a limit into the "box".
>> The limit of our battery is set to 10C for 30 seconds. WAY more than
>> any inverter can draw with even a small bank.
>>
>> Larry
>>
>> On Sep 18, 2014, at 12:26 PM, boB at midnitesolar.com
>> <mailto:boB at midnitesolar.com> wrote:
>>
>>
>> Yes, well of course there are these details.
>> If the LFP surge is a limitation, but not its amount of overall
>> energy storage, then you may have to add a very large amount of LFP
>> storage to overcome that which
>> could be overkill and cost a lot of extra $.
>>
>> It's all a compromise.
>>
>> boB
>>
>>
>> On 9/18/2014 10:55 AM, Starlight Solar Power Systems wrote:
>>> boB,
>>>
>>> When charging a LFP battery, the charge terminates when absorb
>>> voltage is reached unless you have an enormous charger in which case
>>> you will need to terminate based on AH returned. You would also need
>>> to isolate the LA battery to finish charging it. Plus, LA needs
>>> higher voltages than LFP. I don't think would solve Williams
>>> problem. A better solution would be another LI-ion bank that is not
>>> current limited. Just a 50AH bank could provide an additional 500amps.
>>>
>>> Larry
>>>
>>> On Sep 18, 2014, at 11:09 AM, boB at midnitesolar.com
>>> <mailto:boB at midnitesolar.com> wrote:
>>>
>>>
>>> One thing that could possibly be done is to have a smaller lead acid
>>> battery in parallel with the LiFePo bank
>>> so the LiFePo contains most of the "energy" storage, but the LA can
>>> supply the surges and low impedance
>>> source voltage.
>>>
>>> boB
>>>
>>>
>>>
>>> On 9/18/2014 8:53 AM, Starlight Solar Power Systems wrote:
>>>> William,
>>>>
>>>> This is one reason I choose to avoid the "black box" approach to
>>>> Li-ion batteries for our customers. There are several companies
>>>> offering enclosed battery/controls like the OES. Their approach
>>>> does not match well to the off-grid and mobile markets that I serve.
>>>>
>>>> Since most LFP batteries can handle 10C for up to 30 seconds
>>>> (Winston LFP can surge to 20C!) and 2C-3C continuous discharge, it
>>>> makes sense to me to design a protection system that can't utilize
>>>> that capability. Our LFMP battery has an external CPU that I can
>>>> program. We also use external high current relays for the
>>>> protective circuits so the full load of the inverter can be put to use.
>>>>
>>>> With a LFP battery bank of 48 volts and 400AH, somewhat small for
>>>> off grid, the battery can operate continuously at 1200 amps or
>>>> about 60kW output and surge to 4000 amps/600kW. This obviously is
>>>> way beyond the demand capability of the inverter(s). A quick look
>>>> at the SI6048 data sheet shows maximum AC current is 11kW for 3
>>>> seconds.
>>>>
>>>> I am glad you noticed the extremely low voltage sag under load.
>>>> This feature means lower current which should translate to longer
>>>> life for inverters. It also means starting loads that you can't
>>>> with a similar sized lead acid battery. A 1C load typically has
>>>> only 0.2 volt sag. For 48 volt systems, this means maintaining 51.2
>>>> volts throughout the full battery use. In fact, a 1C load will
>>>> still only have 0.2 volt drop until about 90% discharged. Simply
>>>> amazing.
>>>>
>>>> Larry Crutcher
>>>>
>>>>
>>>> On Sep 17, 2014, at 10:15 PM, William Miller
>>>> <william at millersolar.com <mailto:william at millersolar.com>> wrote:
>>>>
>>>> Larry:
>>>>
>>>>
>>>> ......The internal battery management system will allow them to
>>>> disconnect under surge loads, just when you need your batteries to
>>>> stay connected. I will be conversing with the manufacturer to
>>>> learn more about them.
>>>>
>>>>
>>>> William
>>>>
>>>>
>>>>
>>
>
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