[RE-wrenches] Oddball wire request

frenergy frenergy at psln.com
Thu Oct 10 07:19:49 PDT 2013


Alan,
        At 53 watts, we're not talking about much in the way of amps....I don't even know but isn't there a 14 or even 16 gauge that would have the OD you're looking for and still carry the current, easily, with short runs to a combining j-box.  I just found some 14 gauge at Nassua Electrical, .2" OD.

Just a thought.

Bill Battagin



----- Original Message ----- 
From: <penobscotsolar at midmaine.com>
To: <Allan at positiveenergysolar.com>; "RE-wrenches" <re-wrenches at lists.re-wrenches.org>
Sent: Thursday, October 10, 2013 3:52 AM
Subject: Re: [RE-wrenches] Oddball wire request


> Hi Allan,
>   Is it possible to use 1/2" carflex connectors and nm carflex from panel
> to panel? You could then use THWN anywhere you wanted. This is what we
> used to do with all our systems back in the  day....
> 
> Daryl
> 
> 
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>>     Wrenches,<br>
>>     I do a fair amount of work on ancient systems, just because there's
>>     been off grid here for decades. I'm rewiring several old arrays for
>>     my next door (meaning < 1/4 mile away) neighbor. The particular
>>     array has six 53W Solec modules wired as three two-module 24V pairs,
>>     on a Zomeworks tracker so old that it has aluminum rails and
>>     attached freon canisters instead of the integral square tubes. Both
>>     modules and tracker continue to work well, but the wiring is so
>>     degraded from sun exposure that's it's bare in spots, and this is
>>     what I want to fix.<br>
>>     <br>
>>     Each module has a tiny j-box - 3" x 3" x 7/8" deep. Each j-box has a
>>     single 3/8" cord grip bushing (CGB). Each bushing has two #10
>>     conductors coming out of the single hole in the CGB. The O.D. of
>>     each wire is about the same as that of THWN. The problem is that the
>>     single hole in the CGB is only large enough to fit this diameter.
>>     USE-2 is too large, and modern PV wire is way too large. <br>
>>     <br>
>>     I bought a dozen replacement 3/8" CGBs from Del City, but the
>>     matching lock rings are too large to fit inside the j-boxes. I'd be
>>     cautious about using a narrow Unibit to drill an additional hole in
>>     each j-box anyway, given that the holes would be so close to the
>>     backsheet. <br>
>>     <br>
>>     The easiest solution would be to find some sunlight-resistant,
>>     wet-rated single-conductor wire in #10 or #12 that has an insulation
>>     O.D. about the same as THHN/THWN. Any ideas, please? Code is not an
>>     issue in this instance - I just want a solution that works.<br>
>>     <br>
>>     I thought about using float switch cable, which is UV-resistant,
>>     wet-rated, direct-burial-rated type TC. We keep plenty in stock for
>>     signal circuits, and it fits and is strong. The problem is that I
>>     need single conductors, because each module will have one series
>>     conductor and one output conductor, and they run to different
>>     locations. <br>
>>     <br>
>>     Are there any better ideas out there?<br>
>>     Thanks, Allan<br>
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>>                   <p class="MsoNormal"><b>Allan <span
>> class="SpellE">Sindelar</span></b><br>
>>                     <span style="font-size:10.0pt"><a
>>                         href="mailto:Allan at positiveenergysolar.com"><u><span
>>                             style="color:#000099">Allan at positiveenergysolar.com</span></u></a></span><br>
>>                     <span style="font-size:10.0pt">NABCEP Certified PV
>>                       Installation Professional<br>
>>                       NABCEP Certified Technical Sales Professional<br>
>>                       New Mexico EE98J Journeyman Electrician<br>
>>                       Founder, <b>Positive Energy,
>> Inc.<o:p></o:p></b></span></p>
>>                   <p class="MsoNormal"><span style="font-size:10.0pt">A
>>                       Certified B <span
>> class="SpellE">Corporation<sup><span
>>                             style="font-size:7.5pt">TM</span></sup></span><br>
>>                       <st1:address w:st="on"><st1:street w:st="on">3209
>>                           Richards Lane</st1:street><br>
>>                         <st1:city w:st="on">Santa Fe</st1:city>,
>> <st1:state
>>                           w:st="on">New Mexico</st1:state> <st1:postalcode
>>                           w:st="on">87507</st1:postalcode></st1:address><br>
>>                       <b>505 424-1112 office 780-2738 cell</b><br>
>>                       <a href="http://www.positiveenergysolar.com/"
>>                         target="_blank"><u>www.positiveenergysolar.com</u></a><o:p></o:p></span></p>
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