[RE-wrenches] weak voltage

Bill Loesch solar1online at charter.net
Mon Oct 15 06:47:47 PDT 2012


Mick,

Thanks for sharing. Outstanding troubleshooting (particularly when done 
remotely).

Bill Loesch
Solar 1 - Saint Louis Solar

On 15-Oct-12 8:24 AM, Mick Abraham wrote:
> Hello, Wrenchies~
>
> Mac Lewis wrote about battery strangeness on the Sunny Island system 
> for his clients. Here is a theory to consider, Mac.
>
> I once bought a 48v string of >famous brand< two volt cells in which 
> one cell had been loaded backwards into its case. When hooked up 
> according to the +/- markings on the case, this cell was discharging 
> at the same time the rest of the string was charging so even though 
> the others were running high during the charge, the end to end voltage 
> immediately slumped to relatively low values after the charge was 
> ended. The one cell was effectively missing in action.
>
> My client was a DIY type who was distant from my location but he owned 
> a voltmeter that was still in the box. I coached him through a 
> "voltage walk" up the string and sure enough we found the one 
> increment that was subtracting from overall string voltage instead of 
> adding to it. The >famous< battery supplier said this was impossible, 
> they are checked three times, this never happens & can't happen, blah 
> blah...and they were only convinced when the cell was back in their 
> shop and they could measure this for themselves.
>
> Even after they checked it, they said, "It's the first time in our 20 
> + years with that brand that we have ever seen this." Black swan.
>
> At my request, the company paid to ship back the entire string and 
> ship all new replacement cells to the client. This seemed important 
> because the other 23 cells had been subjected to a high voltage per 
> cell and had gotten a bit hot before the problem was discovered.
>
> ++++++++++++++++++++++++++++
>
> Perhaps this theory is worth checking on site. Whatever you find to 
> resolve this problem, Mac, be sure to report back on list so we can 
> all learn.
>
> Jolliness,
>
> Mick Abraham, Proprietor
> www.abrahamsolar.com <http://www.abrahamsolar.com>
>
> Voice: 970-731-4675
>
>
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