Advise sought for large off grid PV system; 480 volt 3-phase [RE-wrenches]

Sky Sims sky at ecologicalsystems.biz
Thu Mar 29 14:38:16 PDT 2007


I've yet to meet a manufacturer that met their initial release dates. So be careful counting on a product that is not currently available. SMA makes solid gear so I'm not too concerned about whether it will work once released. More concerned about whether it will be released in a time frame necessary to do the job. Sales people are often overly optimistic about when their product will be available. Especially if it means an extra sale under their belt.

Bumping into maximum amp output capabilities of currently available grid-independent inverters from Xantrex, Outback and SMA has always been a problem even on grid-tied residential systems. The only solution that they have been able to provide so far is limiting the loads per inverter and adding more inverters that feed separate distribution panels. If you have a single load that exceeds their 60 amp limits then you might be stuck in the land of un-doable. If you use transformers to raise the voltage then the amp limitation is going to become all the more apparent. 

Perhaps some one has a product, that I'm not aware of, that can fill the amp limitation void that currently exists in this industry.

Sky Sims
Ecological Systems
www.ecologicalsystems.biz
220 County Road 522
Manalapan, NJ 07726
ph)732-462-3858  fax)732-462-3962
 

-----Original Message-----
From: Larry Crutcher [mailto:larry at starlightsolar.com] 
Sent: Thursday, March 29, 2007 4:31 PM
To: RE-wrenches at topica.com
Subject: Re: Advise sought for large off grid PV system; 480 volt 3-phase [RE-wrenches]



Hi Brian, Thanks for the response.

I do spend my life thinking outside the box and that has led to good success for me. Many of your questions are answered  in my post. Peak demand is 42kW. 480 is distributed so we must stay there.

I thought if I could find 480Y inverter I would not need transformer. Now I have learned that there are very efficient transformers so I can make 208 3-phase and step it up. They are not going to buy smaller generators as the goal is to reduce petroleum fuels. My current design is for 30kW of PV; 7,400AH @ 48 volt (c20) and a scalable inverter/charger system. It looks like SMA is coming out with a product soon that may do the trick. Outback and Xantrex can not make the power at the levels I need.

Thanks again,

Larry Crutcher
General Manager
Starlight Solar

Retail Store & Shipping: 2998 Shari Ave. Yuma, AZ 85365
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----- Original Message ----- 
  From: Darryl Thayer 
  To: RE-wrenches at topica.com 
  Sent: Wednesday, March 28, 2007 9:53 PM
  Subject: RE: Advise sought for large off grid PV system; 480 volt 3-phase [RE-wrenches]



  Larry

  I suggest you must think outside the box a little on
  this one.  

  When and how big is the max load?  When and how big is
  the Min load?  When during the day or night does the
  min load occur? How abrupt and how big are the load
  changes?    

  What make are the Diesels?  Can the Diesels now load
  share?  (Or do they only transfer on command?)  Are
  the load transfers synchronous or asynchronous? 

  HOw much 3 phase?  
  First Brian's idea, how much 480 Three phase or any
  real 3 phase do you need?  What is the distribution of
  the 3 phase load? Just a short distance then splitting
  into single phase loads?  (If it is just a few motors,
  use VFD's).  I imagine your generators are 480 volt
  three phase and you distribute with 3 phase? Is it
  distrubuted 480-277 such that you have a neutral?  Is
  the neutral carried on the distribution system or just
  the 480? (Delta to Star or star-star to serve the
  distribution loads)  

  Power sources
  Transfer switches are easy, (sychronus) but do you
  want to deal with the momentary loss of power during
  transfer.  Diesels are good under part load, can you
  unload the diesel via single phase loading of the
  legs, (assuming "Star 3phase" some where near the
  power house, or a Zig-Zag transformer where the solar
  source is applied.  Where I am leading is the use of
  single phase inverters to support the 3 phase
  ggeneration, reducing loads, allowing a load reduction
  on the engine. Unlike SI engines the Diesels BSFC
  (brake specific fuel consumption)follow load over a
  relatively large load range. (Efficiency is not as
  strong due to load changes)  When the loads are light
  enough, transfer to a smaller 3 phase source Diesel or
  inverter to generate the core 3 phase. The trick here
  is to unload the diesels until a small 3 phase source
  such as solar can handle it. Would it be possible to
  possible to add a low capacity Diesel as a core source
  and support until a large Diesel is needed?.  

  Outback and xantrex can support generator power, I
  have a 3 phase support system that was originally to
  be 55kW, and I found it to be cost effective up to the
  55 kW.  Also Outback, and Xantrex, and SMA have
  products that can generator support and inverter
  support.

  What is wrong with using transformers? 

  Darryl
    .  
  --- Brian Teitelbaum <brian at aeesolar.com> wrote:

  > 
  > Larry,
  > 
  > Big system. Trace Technologies (now Xantrex) used to
  > build a battery based
  > version of their PV Series inverters (now Xantrex PV
  > Series of course), that
  > was called the HY Series (for "hybrid"). They listed
  > models up to 300kW. My
  > understanding is that they only made a few of them,
  > and they were so much
  > trouble that they dropped them. Biggest problem was
  > dealing with the 360VDC
  > battery banks!
  > 
  > Are there any actual loads using the 480VAC power?
  > Or are they just going
  > 480V for long distance distribution?
  > 
  > The reason I ask is that it may be better to look
  > into using separate
  > systems at each building rather then one central
  > power system.
  > 
  > 
  > 
  > Brian Teitelbaum
  > AEE Solar
  > 
  > 
  > 
  > -----Original Message-----
  > From: larry crutcher
  > [mailto:larry at starlightsolar.com] 
  > Sent: Tuesday, March 27, 2007 1:59 PM
  > To: RE-wrenches at topica.com
  > Subject: Advise sought for large off grid PV system;
  > 480 volt 3-phase
  > [RE-wrenches]
  > 
  > 
  > 
  > RE-Wrenches,
  > 
  > I am designing an off grid PV system and am looking
  > for input and 
  > recommendations from experienced installers.
  > Although I have years of 
  > building battery based systems, this is a big one.
  > The customer has been 
  > running 60kW diesel generators 24/7 for about 2
  > decades. They want a PV 
  > system with batteries that will allow the generators
  > to be shut down 
  > during the winter and low load periods. Summer loads
  > can be above 
  > 500kWhs per day but winter drops to less than
  > 100kWhs which I can do 
  > with PV's.
  > 
  > Power details: The site has 480 volt, 3-phase Y
  > distribution and 6 
  > transformers. There are only two 480 volt
  > distribution circuits leaving 
  > the generator building. I have failed to locate
  > power equipment that 
  > will produce 480 volt 3 phase for off grid use.
  > Telecom equipment does 
  > not look suitable. I have found inverters to produce
  > 60 kW @ 208 volt 3 
  > phase (Exeltech) and a 75 kva step up transformer
  > for 480Y. I don't like 
  > the transformer idea. The generator must be
  > available at any time to 
  > take over loads. I am thinking of transfer switching
  > @ 480 volts. I 
  > really would like automation for generators, battery
  > charging, and 
  > transfer switches.
  > 
  > One generator is scheduled for rebuild and it will
  > have auto-start added 
  > to it. The site has room for several large ground
  > mount arrays of PV. 
  > Wind power does not look viable, < 5 m/s @ 30
  > meters. I am in a desert 
  > location that has very high ambient temperatures
  > above 115°. A building 
  > for the batteries and inverters will be climate
  > controlled to 80° F. 
  > 
  > So, how would you propose a solution for this type
  > of site? Do you know 
  > where I can get 480 3-phase inverters?
  > 
  > Next post I'll ask about batteries, BIG batteries.
  > No, even bigger!
  > 
  > Larry Crutcher
  > Starlight Solar
  > 
  > 
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