[RE-wrenches] MC4s are listed for THWN, right?

Sindelar Solar Allan at sindelarsolar.com
Tue Apr 27 21:10:16 EDT 2021


August,

Thank you for this suggestion. I went to the site, and under "Two Sizes 
for All Conductor Types" on that page it appears that there's a model 
that'll work with 2-10AWG conductors:

    "With the 6 mm2 (10 AWG) variant, you can connect all conductor
    types – with cross sections from 0.5 to 6 mm2 (2−10 AWG)".

This would contradict what you wrote below, so I'm just checking whether 
I missed something.

Thanks, Allan

On 4/27/2021 12:55 PM, August Goers wrote:
> Hi Jason - I noticed that Tesla is using the Wago connectors in their 
> Powerwalls. They only go up to #10, but they certainly appear to have 
> some advantages such as easy QC inspection, compactness, and price. We 
> are in the process of trying a batch of these out, but I hadn't 
> considered using them in exterior J-boxes.
> https://www.wago.com/global/electrical-interconnections/discover-installation-terminal-blocks-and-connectors/221 
> <https://www.wago.com/global/electrical-interconnections/discover-installation-terminal-blocks-and-connectors/221>
> August
>
> On Tue, Apr 27, 2021 at 10:42 AM Jason Szumlanski 
> <jason at floridasolardesigngroup.com 
> <mailto:jason at floridasolardesigngroup.com>> wrote:
>
>     I'd be interested to hear thoughts on Wago 221-6XX series
>     connectors, specifically for THWN to Enphase IQ/DG/TC conductor
>     transitions or just THWN splices.
>
>     On Mon, Apr 26, 2021, 8:40 PM Blake Gleason
>     <blake at sunlightandpower.com <mailto:blake at sunlightandpower.com>>
>     wrote:
>
>         Corey,
>         Thank you!  Agreed, the message from Staubli's Eng dept is
>         much less confusing (with the exception of the statement about
>         THHN tending to be solid vs stranded).
>         All -
>         What are you folks using to transition from PV Wire to
>         THHN/THWN-2 inside a junction box?  We used to use split
>         bolts, which make an awesome electrical connection, but are
>         time-consuming and not easily serviceable.  Wire nuts (the
>         right ones) are Listed, but never felt reliable for that
>         purpose.  Same for WAGO levers.  I hear about people using
>         Buchanan splice caps, but I wonder about trading one set of
>         crimping problems for another.  And of course, the only
>         problem with using THHN in an MC4 is that the compression
>         gland may not be as watertight as it is with PVWire, and the
>         Buchanans certainly are not watertight.  Terminal blocks
>         generally aren't listed, definitely aren't watertight, and
>         raise inspectors' eyebrows.  Why is this so hard for me??
>         Best,
>         Blake
>         Thanks
>
>         On Mon, Apr 26, 2021 at 5:19 PM Corey Shalanski
>         <coresolar at gmail.com <mailto:coresolar at gmail.com>> wrote:
>
>             Blake,
>             In addition to Bryan's notes, here is some unconfusing
>             information directly from Stäubli's engineering dept:
>
>                     The answer is categorically no: *you cannot use
>                     THHN wires with MC4 connectors.*  There are
>                     several reasons for this:
>                     1. _Certification_: our MC4 connectors are
>                     certified to UL6703, which only covers UL4703 PV
>                     wire or USE2 cable. Any other wire type is not
>                     covered by our certification
>                     2. _Internal validation_: we have no internal
>                     testing or validation of how MC4 or Evo2
>                     connectors perform with THHN cables.  We therefore
>                     cannot warranty / accept the use of THHN cables
>                     with our PV connectors.  The allowable cables and
>                     applications for our PV connectors is clearly
>                     stated in the assembly instructions.
>                     3. _Construction_: THHN cables use very rigid PVC
>                     insulators, which behave very differently than
>                     XPLE or TPE insulators that are the most widely
>                     used on PV wires.  PVC has a very low elastic
>                     range and easily deforms permanently under
>                     load/thermal cycling.  It is not a well-suited
>                     cable for higher temperature or high temperature
>                     fluctuating applications where compression-type
>                     cable seals (i.e. cable glands) are used.  Also,
>                     THHN cables tend to be single-conductor solid core
>                     cables, which are absolutely not allowed with
>                     crimp terminations like the MC4 (or any other PV
>                     connector on the market for that matter). They
>                     also are not allowed by UL6703.
>
>             These comments were forwarded to me by Jeff Wang, who
>             works for Stäubli North America.
>             --
>             Corey Shalanski
>             Jah Light Solar
>             Portland, Jamaica
>
>             On Mon, Apr 26, 2021 at 9:23 AM
>             <blake at sunlightandpower.com
>             <mailto:blake at sunlightandpower.com>> wrote:
>
>
>                 Bryan,
>                 Thank you for the link.  I am confused by the "PVC"
>                 section you referenced.  Here's the complete text:
>
>                       For safety reasons Stäubli prohibits the use of
>                     PVC cables. Cables made from PVC can be connected
>                     to MC4-Evo 2 since the insulation material of the
>                     connector (Polyamide) is suitable to be connected
>                     to PVC. PVC cables usually have an upper limiting
>                     temperature of 70 °C, in fixed installations
>                     sometimes 80 °C.
>
>                 THHN/THWN-2 is made with PVC insulation, so I assume
>                 that it falls under the category of a "PVC cable."
>                 So, the first sentence seems to say that it's not
>                 allowed by Staubli.  But then the second sentence
>                 seems to say that is IS allowed.  And then the third
>                 sentence doesn't seem to be contemplating the most
>                 common PVC wire type of all (in the US), which is
>                 THHN/THWN-2, which has a 90 degree rating?!
>                 Can you help un-confuse me?
>                 Thank you!
>                 Blake
>
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-- 

*Allan Sindelar*
allan at sindelarsolar.com <mailto:allan at sindelarsolar.com>
NABCEP Certified PV Installation Professional
New Mexico EE98J Journeyman Electrician
Founder (Retired), Positive Energy, Inc.
*505 780-2738 cell*

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