[RE-wrenches] HUP cell removal

Ray ray at solarray.com
Tue Nov 5 23:47:16 EST 2019


We've used an engine hoist before, but for tight spaces, we built a rig 
out of unistrut with a small block and tackle.  Come along can be hard 
to use, and puts dangerous metal parts over the battery.

HUP batteries are easier to install

I've since gone to a winch system, and also try to move the batteries on 
rollers without taking the cells out.

Ray Walters
Remote Solar
303 505-8760

On 11/5/19 6:36 AM, Michael Packard wrote:
> I did this exact same thing for a 48v Hup one battery bank.  Engine 
> hoist worked like a charm and my back was very thankful!
>
>
>
>
> On Tue, Nov 5, 2019 at 12:09 AM Allan Sindelar 
> <allan at sindelarsolar.com <mailto:allan at sindelarsolar.com>> wrote:
>
>     Bill, I just did that a month ago, and it went amazingly smoothly.
>     Earlier, on a similar HUP replacement, I told the (absentee)
>     client that I would rent an engine hoist to lift the cells out of
>     the steel cases, and he advised me that it would cost him less
>     labor and travel if I bought one of the Chinese engine hoists from
>     Harbor Freight for $90 and just kept it. Turned out to be a good
>     application for CCC (thanks, Bob-O). A concrete floor, the engine
>     hoist, a simple hand truck and a strong assistant to share the
>     load made light work of both removal and installation - all 4,000
>     pounds of it, one 200 lb. cell at a time... so I went dancing that
>     evening.
>     Allan
>
>     > On Nov 4, 2019, at 9:46 PM, frenergy <frenergy at psln.com
>     <mailto:frenergy at psln.com>> wrote:
>     >
>     > I'm going to have to remove the cells from 4 HUP Solar1 battery
>     cases to change-out the pack (no option, bad access).  Anyone ever
>     had problems come-a-longing from above the first cell and if so,
>     what's the solution?...and what are you doing tomorrow?
>     >
>     > Thx,
>     >
>     > Bill
>     >
>     > Feather River Solar Electric
>     > Bill Battagin, Owner
>     > 4291 Nelson St.
>     > Taylorsville, CA 95983
>     > 530.284.7849
>     > CA Lic 874049
>     > www.frenergy.net <http://www.frenergy.net>
>     >
>     >
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