[RE-wrenches] crumbling ballast blocks
cwarfel
cwarfel at entech-engineering.com
Sat Jun 30 18:29:40 EDT 2018
I am pretty sure it is the freeze-thaw cycle that the blocks are exposed
to. I have inspected hundreds of system in the Northeast and this is a
recurringproblem. It has to be part of the maintenance protocols or
there will be insufficient weight to resist thewind uplift forces. Chris
On 6/30/2018 6:17 PM, Chris Schaefer wrote:
> Kirk,
>
> Had the same thing happen to me on a commercial ballasted system
> installed back in 2004. Had to be moved around to allow installation
> of a new roof system. Replaced all the ballast in 2017. I'm located in
> Western NY, thus the same weather you see. The blocks were on a
> stainless steel pan of which the array was attached to. I've plenty of
> ideas as to why they broke down but no real evidence. I expect it to
> happen again. Does make me wonder about the new ballast systems that
> still call out for the blocks as ballast. Perhaps poly sand bags?
>
> Christopher
>
> On Wed, Jun 27, 2018 at 4:20 PM, Kirk Herander <vtsolar at icloud.com
> <mailto:vtsolar at icloud.com>> wrote:
>
> All,
>
> I have a 6 year old ballasted roof system in which about 50% of
> the solid cap blocks(16”L x 8”w x 4”D) are cracked and crumbing,
> some are close to rubble. I assume it was a bad batch, but has
> anyone seen this before? What might be the preventive remedy in
> the future? A coating of some sort?
>
> *Kirk Herander*
>
> *Owner|Principal, VT Solar, LLC *
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Christopher Warfel, PE
ENTECH Engineering, Inc.
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