[RE-wrenches] crumbling ballast blocks

cwarfel cwarfel at entech-engineering.com
Sat Jun 30 18:29:40 EDT 2018


I am pretty sure it is the freeze-thaw cycle that the blocks are exposed 
to. I have inspected hundreds of system in the Northeast and this is a 
recurringproblem. It has to be part of the maintenance protocols or 
there will be insufficient weight to resist thewind uplift forces.  Chris


On 6/30/2018 6:17 PM, Chris Schaefer wrote:
> Kirk,
>
> Had the same thing happen to me on a commercial ballasted system 
> installed back in 2004. Had to be moved around to allow installation 
> of a new roof system. Replaced all the ballast in 2017. I'm located in 
> Western NY, thus the same weather you see. The blocks were on a 
> stainless steel pan of which the array was attached to. I've plenty of 
> ideas as to why they broke down but no real evidence. I expect it to 
> happen again. Does make me wonder about the new ballast systems that 
> still call out for the blocks as ballast. Perhaps poly sand bags?
>
> Christopher
>
> On Wed, Jun 27, 2018 at 4:20 PM, Kirk Herander <vtsolar at icloud.com 
> <mailto:vtsolar at icloud.com>> wrote:
>
>     All,
>
>     I have a 6 year old ballasted roof system in which about 50% of
>     the solid cap blocks(16”L x 8”w x 4”D) are cracked and crumbing,
>     some are close to rubble. I assume it was a bad batch, but has
>     anyone seen this before? What might be the preventive remedy in
>     the future? A coating of some sort?
>
>     *Kirk Herander*
>
>     *Owner|Principal, VT Solar, LLC *
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-- 

          Christopher Warfel, PE
        ENTECH Engineering, Inc.
PO Box 871, Block Island, RI 02807
                (401)466-8978

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