[RE-wrenches] Retrofit variable speed drive to old well pump?

Ray Walters ray at solarray.com
Sun Dec 11 03:39:40 EST 2016


Hey Dan;

If this just problem just started, I'm with Drake, you could have a=20
premature cell failure.  I also agree with Allan, 2 wire pumps are=20
certainly problematic on inverters.  Many well service folks don't even=20
install them because they don't last near as long as 3 wire pumps, so=20
your customer may end up needing to replace the pump soon anyway.
We've used the Franklin Sub Drive with a 1.5 Hp Pump that would start on=20
an SW 4024, but not on an Outback VFX3524.  Worked well, no call backs. =20
I'm not sure if they will work with a 2 wire pump though.
Before you take that long trip, have the customer check individual=20
battery voltages while the pump is running.

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 12/10/2016 3:43 PM, drake.chamberlin at redwoodalliance.org wrote:
> Have you checked the condition of the batteries. Unless the L-16s are=20
> Rolls or  East Penn, it might be about time for some cells to be going=20
> bad.
>
>
>
>     ----- Original Message -----
>     From:
>     "RE-wrenches" <re-wrenches at lists.re-wrenches.org>
>
>     To:
>     "RE-wrenches" <re-wrenches at lists.re-wrenches.org>
>     Cc:
>
>     Sent:
>     Sat, 10 Dec 2016 10:39:30 -0700
>     Subject:
>     Re: [RE-wrenches] Retrofit variable speed drive to old well pump?
>
>
>     Michael; Battery bank voltage at 75% SOC is around 24.7v, so it's
>     in the ballpark and the battery bank has only about 3 years on it
>     (8 x L-16) and not much abuse.
>
>     Dan Fink
>     Adjunct Professor of Solar Energy Technology, Ecotech Institute
>     IREC Certified Instructor=E2=84=A2 for:
>     ~ PV Installation Professional
>     ~ Small Wind Installer
>     Executive Director, Buckville Energy
>     NABCEP Registered Continuing Education Providers=E2=84=A2
>     970.672.4342
>
>
>     On Sat, Dec 10, 2016 at 10:34 AM, Shasta Daiku
>     <mjmorningstar at gmail.com <mailto:mjmorningstar at gmail.com>> wrote:
>
>         What is the battery voltage when the client says that SOC is %75?
>
>         VFD driven pumps are three phase. There are single phase =E2=80=
=9Csoft
>         start=E2=80=9D controllers for pumps and motors designed for that
>         application, but not for a two wire fed submersible pump. The
>         pump, for mechanical reasons, not just electrical,  may may be
>         resisting start up.
>
>         Michael
>
>             On Dec 10, 2016, at 9:11 AM, Dan Fink <danbob88 at gmail.com
>             <mailto:danbob88 at gmail.com>> wrote:
>
>             Hi Bob; I checked the connections for corrosion, and the
>             wire size looks like "the usual" for up here in this area,
>             it's only about 100 feet and the usual well depth around
>             here is 350 ft. Running stouter wire might be an option to
>             consider...but that's a lot of digging. I'm just hoping
>             VSD might be a quick and dirty solution.
>
>             Dan Fink
>             Adjunct Professor of Solar Energy Technology, Scotch
>             Institute be
>             IREC Certified Instructor=E2=84=A2 for:
>             ~ PV Installation Professional
>             ~ Small Wind Installer
>             Executive Director, Buckville Energy
>             NABCEP Registered Continuing Education Providers=E2=84=A2
>             970.672.4342
>
>
>             On Sat, Dec 10, 2016 at 9:53 AM, RE Ellison
>             <reellison at gmail.com <mailto:reellison at gmail.com>> wrote:
>
>                 Don't know about the variable speed but are the wires
>                 feeding the pump large enough for the distance?
>                 Sounds like it might be voltage starved because of a
>                 high resistance / bad connection or a long wire run
>                 and the need for a larger wire ?
>
>                 Just a thought,
>                 Bob Ellison
>
>                 On Dec 10, 2016, at 11:39 AM, Dan Fink
>                 <danbob88 at gmail.com <mailto:danbob88 at gmail.com>> wrote:
>
>                     Esteemed Wrenches;
>
>                     I have a client in a very remote mountain location
>                     who is having trouble with his inverter starting
>                     his well pump when battery state of charge is
>                     below 75%. 24v system, Magnum inverter.
>
>                     It's a 2-wire pump, unknown age, model,
>                     horsepower, or well depth. It has always given him
>                     trouble, that's why he upgraded to 24v, and the
>                     situation is better, but not ideal yet. I don't
>                     think adding a hard start capacitor would help as
>                     there should be one inside the pump itself, though
>                     I suppose it could be blown.
>
>                     Because of the distance and the rough road, it
>                     would be super expensive for a well company to
>                     come up there, pull the old pump and set a new,
>                     modern soft-start one.
>
>                     Has anyone here had any experience with
>                     retrofitting variable speed drive units to an
>                     unknown pump? If so, what models have you tried
>                     and what do you prefer?
>
>                     Thanks;
>
>                     Dan Fink
>                     Adjunct Professor of Solar Energy Technology,
>                     Ecotech Institute
>                     IREC Certified Instructor=E2=84=A2 for:
>                     ~ PV Installation Professional
>                     ~ Small Wind Installer
>                     Executive Director, Buckville Energy
>                     NABCEP Registered Continuing Education Providers=E2=
=84=A2
>                     970.672.4342
>
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