[RE-wrenches] Cable tray

Bill Loesch solar1online at charter.net
Fri Mar 29 06:41:36 EDT 2013


Hi Chris,

Thanks for a glimpse of how our German brethren handle PV design &=20
installation. After all, who has more experience with design, execution,=20
and funding than the Germans? There remains an arrogance that the US has=20
a lock on how best to do any number of things. Hopefully, this=20
antiquated attitude will change, soon; hopefully, before we are all=20
reduced to asking the equivalent of, "Would you like to Supersize that=20
meal?"

Best wishes on your install. Please keep us informed of how others=20
around the world better handle these items.

Bill Loesch
Solar 1 - Saint Louis Solar

On 28-Mar-13 1:03 PM, Chris Mason wrote:
> I am working on a large installation in a country that uses 230/400V=20
> 60Hz for the grid, so we had to look to Europe for the inverters and=20
> work 1000V.
> I spent some time on the phone with SMA Germany to discuss the=20
> reqiurements in Germany and to understand the design methodology the=20
> inverters were designed for.
> First of all, the inverters are gorgeous. The first one we installed=20
> is a 3Ph 17KW with 6 sets string inputs, 2 x MPPT. They connect the=20
> strings directly to the inverters, no disconnects. The inverters have=20
> a Electronic Solar Switch on the bottom, pull it down and the strings=20
> are disconnected.
> We are using 26 module strings or that install, which massively=20
> reduces cabling and components.
> I showed the engineer a photo of our larger installs, he laughed at=20
> the use of "pipes" for the cables.
> We install massive AC disconnects, they use a little isolator about=20
> the size of a Coke can.
> Everything is a multi-core cable.
>
> I also read a guide to the British Standards on PV installation, and=20
> their approach to grounding is absolutely different.
> Since PV conductors are all isolated now, they don't even want you to=20
> ground the array structures, in fact they describe grounding as a=20
> shock hazard. Very different mentality.
> I might think that the US way is likely safer if we were comparing=20
> with China or the third world, but this is Germany. I think they know=20
> electricity.
>
> Chris
>
>
> On Wed, Mar 27, 2013 at 12:16 PM, John Berdner=20
> <John.Berdner at solaredge.com <mailto:John.Berdner at solaredge.com>> wrote:
>
>     Exposed single conductor sunlight resistant cable in cable trays
>     are widely used in PV systems outside the US.
>
>     There is a very large installed base of systems with good long
>     term performance data using this type of construction.
>
>     We should not discount the advantages of wire cable trays just
>     because we are unfamiliar with it.
>
>     Look at data cabling =E2=80=93 Characterized by many, relatively smal=
l,
>     cables over long distances with periodic drops.
>
>     Sounds a lot like PV source circuits (other than voltage and
>     current in the wires of course).
>
>     There are lots of videos out there showing how to pull 10=E2=80=99s of
>     pairs of wires simultaneously in cable trays.
>
>     IMHO, we need to look at ideas like this to reduce installation
>     cost and time.
>
>     Installation costs are becoming the tall pole in the tent and new
>     thinking is needed.
>
>     As systems are falling to sub $3.00 /Watt all-in, running wire in
>     conduit will simply not be cost effective.
>
>     Running wire in conduit is one of the reasons PV installation
>     costs in the US are double (or more) of those in Europe.
>
>     As one of my former German colleagues noted:
>
>     =E2=80=9CIt is only in the US where you need first to be a plumber be=
fore
>     you can be an electrician=E2=80=9D
>
>     Best Regards,
>
>     John Berdner
>
>     General Manager, North America
>
>     SolarEdge Technologies, Inc.
>
>     3347 Gateway Boulevard, Fremont CA 94538 USA */(*Please note of
>     our new address.)/*
>     T: 510.498.3200, X 747 <tel:510.498.3200%2C%20X%20747>
>
>     M: 530.277.4894 <tel:530.277.4894>
>
>     *From:*re-wrenches-bounces at lists.re-wrenches.org
>     <mailto:re-wrenches-bounces at lists.re-wrenches.org>
>     [mailto:re-wrenches-bounces at lists.re-wrenches.org
>     <mailto:re-wrenches-bounces at lists.re-wrenches.org>] *On Behalf Of
>     *Allan Sindelar
>     *Sent:* Wednesday, March 27, 2013 8:51 AM
>
>
>     *To:* RE-wrenches
>     *Subject:* Re: [RE-wrenches] Cable tray
>
>     Andrew,
>     We have used #10 USE-2 for about 16 years, and our high-elevation
>     New Mexico sun is quite intense. I have yet to see any degradation
>     exceeding fading discoloration on any conductors from that far
>     back, even when directly exposed to sunlight. No cracking,
>     peeling, delaminating, or hardening.
>     Allan
>
>     *Allan Sindelar*
>     Allan at positiveenergysolar.com <mailto:Allan at positiveenergysolar.com>
>     NABCEP Certified Photovoltaic Installer
>     NABCEP Certified Technical Sales Professional
>     New Mexico EE98J Journeyman Electrician
>     Founder and Chief Technology Officer
>     *Positive Energy, Inc.*
>     3209 Richards Lane (note new address)
>     Santa Fe, New Mexico 87507
>     *505 424-1112 <tel:505%20424-1112>*
>     www.positiveenergysolar.com <http://www.positiveenergysolar.com/>
>
>     On 3/27/2013 8:41 AM, Andrew Truitt wrote:
>
>         Bill - What is your take in conductor insulation degradation
>         over time when exposed to UV? Regardless of the "sunlight
>         resistant" labeling, USE-2 (and I assume PV wire though I
>         haven't seen it yet) does show wear after years of exposure to
>         direct sunlight.  Maybe best practice would be to use cable
>         trays where conductors are shaded and [properly installed]
>         conduit when exposed to direct UV?
>
>         - Andrew Truitt
>
>
>
>         Sent from my iPad
>
>
>         On Mar 26, 2013, at 11:55 PM, "Bill Brooks"
>         <billbrooks7 at yahoo.com <mailto:billbrooks7 at yahoo.com>> wrote:
>
>             William,
>
>             I have all the respect in the world for you, but I=E2=80=99m =
not
>             referring to =E2=80=9Cbasket tray=E2=80=9D, which is only app=
ropriate for
>             small conductors. I=E2=80=99m talking about legitimate cable =
tray
>             that can be up to 12=E2=80=9D wide and that has a top and run=
gs
>             every 12=E2=80=9D. The main facilities that use it in the Uni=
ted
>             States are large industrial facilities. Most electricians
>             don=E2=80=99t get to work with it. It is clearly superior to =
EMT
>             and is at least as good as IMC without all the hassle of
>             threaded fittings and setting up expansion joints and
>             worrying about 20 years of conductors thermal cycling.
>             Even the best electricians have problems with this stuff.
>
>             I am talking about projects with 800 foot long feeder
>             runs. We can bring them in the building and build a rack
>             for the conduit or run covered tray outside. As the 2014
>             NEC will require, you will have to use contactor combiners
>             or some other means to shut down the conductors inside a
>             building. It=E2=80=99s all doable. My recommendation after se=
eing
>             the aftermath of rooftop conduit by good electricians is
>             to put cable tray on roofs and use conduit if you bring
>             the feeders indoors. It will become common practice soon.
>             Hopefully sooner than later.
>
>             Bill.
>
>             *From:*re-wrenches-bounces at lists.re-wrenches.org
>             <mailto:re-wrenches-bounces at lists.re-wrenches.org>
>             [mailto:re-wrenches-bounces at lists.re-wrenches.org] *On
>             Behalf Of *William Miller
>             *Sent:* Tuesday, March 26, 2013 9:49 PM
>             *To:* RE-wrenches
>             *Subject:* Re: [RE-wrenches] Cable tray
>
>             Bill:
>
>             I have to disagree with you on this one.  We can not
>             abandoned a tried and true practice just because some
>             practitioners don't do it right.  I don't know how one can
>             justify saying that encapsulating high voltage conductors
>             in a conduit is less safe than exposed in a flimsy
>             basket.  Consider snow and ice and falling objects.
>
>             Too many installers entered the PV field without first
>             acquiring the necessary skills as journeymen or women
>             electricians.  I don't see the benefit of rewriting the
>             code to accommodate a lack of skills in the industry.
>
>             Respectfully,
>
>             William Miller
>
>             PS:  The temperature adders always encourage us to enter
>             the building envelope at the first appropriate location to
>             avoid adding them.  Thoughtful installers will do the same.
>
>             Wm
>
>
>             At 10:15 PM 3/25/2013, you wrote:
>
>
>             Content-Type: multipart/alternative;
>                     boundary=3D"----=3D_NextPart_000_00E3_01CE29A6.37CC51=
10"
>             Content-Language: en-us
>
>             William,
>
>             I would strongly disagree that conduit is tried and true
>             on rooftops. I have rarely seen good conduit runs on
>             rooftops. Most electricians have no clue how to work with
>             expansion joints. Conduit on rooftops is a bad idea in
>             general. Most conduit runs in big buildings are all done
>             indoors for good reason. We are the crazy people doing
>             things on the roof.
>
>             The sooner we get away from conduit=C2=ADparticularly for long
>             feeder runs=C2=ADthe better.
>
>             In Europe they don=E2=80=99t have problems with their rooftop
>             wiring systems because everything is in tray.
>
>             For those that don=E2=80=99t allow cable tray for anything le=
ss
>             than 1/0, just remember that if it isn=E2=80=99t called cable
>             tray, then 392 doesn=E2=80=99t apply. The NEC would allow us =
to
>             use treated lumber in place of cable tray. This makes no
>             sense.
>
>             We did some research on the origin of the 1/0 requirement,
>             and it is ancient and no longer relevant. Just because it
>             is in the code, does not mean it is correct. That=E2=80=99s w=
hy we
>             try to fix it every three years.
>
>             Bill.
>
>             _______________________________________________
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> --=20
> Chris Mason
> President, Comet Systems Ltd
> www.cometenergysystems.com <http://www.cometenergysystems.com>
> Cell: 264.235.5670
> Skype: netconcepts
>
>
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