Module Wiring RE LAB [RE-wrenches]

Pat Kiernan, Eco Electric, Inc. ecoelec at rof.net
Thu May 18 12:31:08 EDT 2000


<x-flowed>That's not what I would have expected at all. The last SP75s I installed
indicated a maximum series fuse of  8 amps. Anyone out there have any
labeled for 15 amps?

Pat Kiernan

----- Original Message -----
From: Bob Ellison, Alternative Energy Systems <ellison at gisco.net>
To: <RE-wrenches at topica.com>
Sent: Saturday, May 06, 2000 4:26 PM
Subject: RE: Module Wiring RE LAB [RE-wrenches]


>  Your right I NEVER would have expected this answer.
>  Now I am wondering how hot it has to get to reach the point where "cheese
>  cloth singes".
>  I wonder where this test came from?
>
>  If you feed it 20 amps can you cook on it?
>
>  Bob Ellison
>
>  -----Original Message-----
>  From: Drake Chamberlin, Quicksilver Electrical
>  [mailto:solar at eagle-access.net]
>  Sent: Saturday, May 06, 2000 1:33 PM
>  To: RE-wrenches at topica.com
>  Subject: Re: Module Wiring  RE LAB [RE-wrenches]
>
>   << File: ATT00002.htm >> << File: ATT00005.htm >> Pat,
>
>      It looks like we have the official word form Siemens concerning the
>  fusing of series sets of modules.  The answer may have been a bit
different
>  from what anyone suspected.
>
>      According to Arthur Rudin, we can parallel 2 sets of Siemens SP 75s,
and
>  run the series - parallel set to a 15 amp fuse.  Below is his reply.
>
>
****************************************************************************
>  ***************
>
>  Hi Drake,
>  You are asking the right questions.
>  The maximum series fuse rating indicated on the module rating label is a
>  result of testing and not a calculation.  The rating indicates the modules
>  ability to tolerate reverse current without causing a fire (per UL).
>  Current is fed into the module until the temperature reaches a point where
>  cheese cloth singes.  It is the maximum size fuse you can use.  A smaller
>  size is acceptable.
>  For example, our SP 75 modules have a maximum series fuse rating of 15
amps.
>  You can parallel two strings with a single fuse.  This is acceptable per
UL.
>  Your suggested wiring configuration will work well.
>  I hope this information helps.
>
>  Best regards,
>  Arthur
>
>
****************************************************************************
>  ***************
>
>      My next task is to find more about the test.  What voltage did it take
>  to force 15 amps backwards through the  modules?  Can the open circuit
>  voltage from a nominal 24 volt series set really push enough reverse
current
>  through the modules to cook them?
>
>      I seem to remember an old "Code Corner" in Home Power where Mr. Wiles
>  indicated that it required a ground fault, on the wire that was used to
>  series the modules, for this to be a problem.  Does anyone remember this
or
>  which issue it was in?
>
>      If we really can fry modules, we will certainly want to cover our
>  liabilities (asses) by using the fuses.  At least, now we can get by with
>  half as many whips as we were using previously.  Possibly we could use in
>  line fuses, installed in J-boxes, as the supplementary overcurrent
>  protection required for protection for the modules.  .
>
>      Thanks for "asking the right questions."
>
>                                                                  Drake
>    ----- Original Message -----
>    From: Pat Kiernan
>    To: RE-wrenches at topica.com
>    Sent: Friday, April 28, 2000 3:50 PM
>    Subject: RE: Module Wiring [RE-wrenches]
>
>
>
>  --------------------------------------------------------------------------
--
>  --
>
>
>    Drake,
>
>    Good point about the wires being cooler when the modules are cooler and
>  output current is higher.
>
>    I believe that the series overcurrent device requirement for each
parallel
>  string is a UL 1703 requirement (not NEC). For a Siemens SP75 the maximum
>  fuse is 8 amps (4.8 x 1.25 x 1.25 = 7.5A). This value should be indicated
on
>  the module label.
>
>    It sure would be nice to find some way to eliminate the series fuses.
>  Thanks for your effort in pursuing this.
>
>    Pat
>
>
>
>
>
>    Re: RE Lab: Module Wiring [RE-wrenches]Hi Travis,
>
>        We do need to multiply the module currents by 1.25 twice to get the
>  code required current rating. I inserted the note from Siemens as it was
>  written. The important thrust of the message to me was that we only need
to
>  follow code, that we don't need extra fuses in the system.
>
>    Different sets of modules will, of course, require their own
calculations.
>  Here is an example that I believe is in compliance with both the NEC and
>  Siemens requirements.
>
>    Eight Siemens SP 75s wired in series-parallel for 24 volts, have a short
>  circuit rating of 19.2 amps (4.8 X 4) . Multiply that times 1.25 twice (to
>  comply with code) and you get 30 amps. A pair of number 10 THWN-2 wires
>  should satisfy any inspector. (* Note: The rating of THWN-2 comes on many
>  THHN conductors).
>
>    An interesting point here is that if the modules are going to be so cold
>  that they will produce enough extra current that the second 1.25
>  multiplication factor needs to be used, the wire will also be cold, and
thus
>  its current carrying capacity will be higher.
>
>    What I understand from the message, from Arthur Rudin of Siemens, is
that
>  each series set does not require its own fuse. The old code seemed to
>  require a fuse for each series set.
>
>    The total series - parallel module configuration must be wired so that
the
>  code required calculations don't show more amperage than the wiring and
>  fuses would be able to handle.
>
>    Thanks for helping sort out this tangled issue.
>
>                                                                Drake
>                                                                RE Lab
>    ----- Original Message -----
>    From: Travis Creswell
>    To: RE-wre- at topica.com
>    Sent: Thursday, April 27, 2000 7:07 PM
>    Subject: Re: RE Lab: Module Wiring [RE-wrenches]
>
>
>
>    ------------------------------------------------------------------------
--
>  ----
>
>
>    Drake,
>
>    What is the Siemens module rating for max series fuse and short circuit
>  current? They must be rated quite differently than the modules that I am
>  used to.
>
>    Why do you only use 1.25 de-rate instead of1.56?
>    See Table 690-7 Page 849 of the 1999 NEC Handbook. In areas where the
temp
>  can get to -5 F then you need to use 1.25 in addition to the 1.25 de-rate
>  required in 690.8(a)(1). 1.25x.125=1.56
>
>    Some of the modules here at my shop are rated as follows
>                       Max Series Fuse       Isc        x 1.56 de-rate
>    AP1206      10 Amps                7.7            12
>    US64           8 amps                  5.1            7.96
>    BP585         8 Amps                 5.0             7.8          (I
>  think, they are on the roof and I don't feel like getting up there right
>  now)
>
>
>    >From the above numbers it looks like the Astro Power 120 has a problem
>  but the ones I've installed over the last year have upped the max series
>  fuse rating to 15 amps.   What this means to me is that I can only series
>  the above modules. We installed some Solarex MSX 60's recently and I think
>  they had a max series fuse rating of 20 amps which I thought I was very
>  high. Can someone check out a MSX60 and reply with that info?
>
>    If you are allowed to use the 1.25 de-rate it still means that you can
>  only parallel two modules. Are you implying that you can parallel as many
>  modules as you want? In parallel, as I see it, you are forcing the
>  downstream modules to pass the current from the upstream modules through
>  them.
>
>    Keep up the hard work on the research you are doing out there.
>
>    Travis Creswell
>    Ozark Solar
>    ----------
>    From: Drake Chamberlin - Electrical Energy <sol- at eagle-access.net>
>    To: RE-wre- at topica.com
>    Subject: RE Lab: Module Wiring [RE-wrenches]
>    Date: Thu, Apr 27, 2000, 6:07 PM
>
>
>
>        Hi Wrenches,
>
>        I went through the Siemens Web site to get answers to the question
of
>  daisy chaining series strings of modules. It appears that there is no fuse
>  required between the Series sets anymore.
>
>        Below is the response from Arthur Rudin of Siemens concerning my
>  question.
>
>
>
****************************************************************************
>  *****************
>
>        Hi Drake,
>        Sorry for the delay in this response. I have been travelling and did
>  not
>        have access to my e-mail. The NEC does require a fuse for each
source
>        circuit. Modules or strings can be wired in parallel as long as the
>  total
>        short circuit current x 1.25 does not exceed the series fuse rating
of
>  the
>        module. This is explained in article 690 of the NEC and the NEC
>  handbook.
>        You can check your library for this information.
>
>        Best regards,
>        Arthur
>
>
****************************************************************************
>  *************
>        Siemens apparently has no other requirement for their module wiring
>  than the NEC specifications.
>
>        So if Siemens is going to let us meet the Code requirements for
module
>  wiring, without using extra fuses between the series pairs, we are safe
>  daisy chaining strings of Siemens modules, and then going to one
overcurrent
>  device.
>
>        We can omit those pesky fuses between series strings of modules.
There
>  is no need for multiple whips to combiner boxes, with all the terminal
>  strips, etc. This is the new Code, and it is a lot easier than the last.
>
>
>
>
>  Drake
>
>
RE
>  Lab
>
>
>
****************************************************************************
>  *******************
>
>    Pat Kiernan
>    Eco Electric, Inc.
>    PO Box 2389
>    Basalt, CO 81621-2389
>    tel/fax (970) 927-9270
>    e-mail: ecoelec at rof.net
>
>
>  --------------------------------------------------------------------------
--
>  --
>
>
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