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</o:shapelayout></xml><![endif]--></head><body lang=EN-US link=blue vlink=purple style='WORD-WRAP: break-word;-webkit-nbsp-mode: space;-webkit-line-break: after-white-space'><div class=WordSection1><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'>Does anyone know of a manufacturer or supplier of fused battery buss bars or battery string combiners (preferably using Class-T fuses) that are UL Listed for use in residential or commercial applications?<o:p></o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p>&nbsp;</o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'>Brian Teitelbaum<o:p></o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'>AEE Solar<o:p></o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p>&nbsp;</o:p></span></p><div><div style='border:none;border-top:solid #B5C4DF 1.0pt;padding:3.0pt 0in 0in 0in'><p class=MsoNormal><b><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif"'>From:</span></b><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif"'> re-wrenches-bounces@lists.re-wrenches.org [mailto:re-wrenches-bounces@lists.re-wrenches.org] <b>On Behalf Of </b>Tom Elliot<br><b>Sent:</b> Wednesday, April 20, 2011 11:36 AM<br><b>To:</b> RE-wrenches<br><b>Subject:</b> Re: [RE-wrenches] Batteries in parrallel Failure<o:p></o:p></span></p></div></div><p class=MsoNormal><o:p>&nbsp;</o:p></p><div><div><div><p class=MsoNormal><span style='font-size:10.0pt;font-family:"Arial","sans-serif";color:black'>What?&nbsp; No royalties?&nbsp; Damn...(but thanks for the props)&nbsp; Sorry I misunderstood what you meant.<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-size:10.0pt;font-family:"Arial","sans-serif";color:black'>&nbsp;<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-size:10.0pt;font-family:"Arial","sans-serif";color:black'>My installs of buss bars back in the day had cable pairs of the same length but different pairs could be of different lengths with the consideration being bank construction.&nbsp; I&#8217;d use slightly oversized cables to minimize resistance differences.&nbsp; Since the cables from each string only carried current from that string it also made for easier installation.&nbsp; In these days of grid-tie I&#8217;m seeing less and less discussion of batteries, good to see another one happening even if it was prompted by a failure, though I guess that&#8217;s how we learn.<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-size:10.0pt;font-family:"Arial","sans-serif";color:black'>&nbsp;<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-size:10.0pt;font-family:"Arial","sans-serif";color:black'>Tom<o:p></o:p></span></p></div><div><div><div><p class=MsoNormal><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif";color:black'>&nbsp;<o:p></o:p></span></p></div><div><div><p class=MsoNormal style='background:whitesmoke'><b><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif";color:black'>From:</span></b><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif";color:black'> <a href="mailto:ray@solarray.com" title="ray@solarray.com">R Ray Walters</a> <o:p></o:p></span></p></div><div><p class=MsoNormal style='background:whitesmoke'><b><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif";color:black'>Sent:</span></b><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif";color:black'> Wednesday, April 20, 2011 8:16 AM<o:p></o:p></span></p></div><div><p class=MsoNormal style='background:whitesmoke'><b><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif";color:black'>To:</span></b><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif";color:black'> <a href="mailto:re-wrenches@lists.re-wrenches.org" title="re-wrenches@lists.re-wrenches.org">RE-wrenches</a> <o:p></o:p></span></p></div><div><p class=MsoNormal style='background:whitesmoke'><b><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif";color:black'>Subject:</span></b><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif";color:black'> Re: [RE-wrenches] Batteries in parrallel Failure<o:p></o:p></span></p></div></div></div><div><p class=MsoNormal><span style='font-family:"Calibri","sans-serif";color:black'>&nbsp;<o:p></o:p></span></p></div></div><div><p class=MsoNormal><span style='font-family:"Calibri","sans-serif";color:black'>Tom; <o:p></o:p></span></p><div><p class=MsoNormal><span style='font-family:"Calibri","sans-serif";color:black'>&nbsp;<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-family:"Calibri","sans-serif";color:black'>That's exactly what Daryl and I were suggesting: all strings paralleled to a central combiner box with breakers on each series string.<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-family:"Calibri","sans-serif";color:black'>The only thing I left out was that each cable set should be the same length ( which Daryl was already suggesting).<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-family:"Calibri","sans-serif";color:black'>You need to reread what we were talking about.&nbsp; We got this idea from you many years ago, so the record is not broken;<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-family:"Calibri","sans-serif";color:black'>its been pirated, reposted for Free download on all sorts of unsavory sites, and you aren't getting a royalty check....<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-family:"Calibri","sans-serif";color:black'>Imitation is the sincerest form of flattery, and this list listens to and appreciates you.<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-family:"Calibri","sans-serif";color:black'>&nbsp;<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-family:"Calibri","sans-serif";color:black'>Thanks,<o:p></o:p></span></p></div><div><div><div><p class=MsoNormal><span style='font-family:"Calibri","sans-serif";color:black'>&nbsp;<o:p></o:p></span></p></div><div><div><p class=MsoNormal><span style='font-size:9.0pt;font-family:"Helvetica","sans-serif";color:black'>R. Walters<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-size:9.0pt;font-family:"Helvetica","sans-serif";color:black'><a href="mailto:ray@solarray.com">ray@solarray.com</a><o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-size:9.0pt;font-family:"Helvetica","sans-serif";color:black'>Solar Engineer<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-size:9.0pt;font-family:"Helvetica","sans-serif";color:black'>&nbsp;<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-size:9.0pt;font-family:"Helvetica","sans-serif";color:black'>&nbsp;<o:p></o:p></span></p></div><p class=MsoNormal><span style='font-size:9.0pt;font-family:"Helvetica","sans-serif";color:black'><br><br></span><span style='font-family:"Calibri","sans-serif";color:black'><o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-family:"Calibri","sans-serif";color:black'>&nbsp;<o:p></o:p></span></p></div><div><div><p class=MsoNormal><span style='font-family:"Calibri","sans-serif";color:black'>On Apr 19, 2011, at 10:16 PM, Tom Elliot wrote:<o:p></o:p></span></p></div><p class=MsoNormal><span style='font-family:"Calibri","sans-serif";color:black'><br><br><o:p></o:p></span></p><div><div><div><div><p class=MsoNormal><span style='font-size:10.0pt;font-family:"Arial","sans-serif";color:black'>The broken record will now repeat himself yet again.&nbsp; Bussbars are the way to go, not across battery terminals but individual strings connected to a central positive and negative buss from which the inverter connection then runs.&nbsp; This allows fusing of each individual connection and also allows for smaller positive cables and no need to have identical length parallel cables since each string is independently connected.&nbsp; It&#8217;s what telecom installations use.&nbsp; The Telecom guys who showed me how to do it literally laughed when told about paralleling across battery terminals.&nbsp; They then told me they considered it profoundly stupid and dangerous and since I had just avoided a meltdown myself by catching a bad cell before complete failure I got the message pretty quick.<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-size:10.0pt;font-family:"Arial","sans-serif";color:black'>&nbsp;<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-size:10.0pt;font-family:"Arial","sans-serif";color:black'>Really guys, this is amazingly simple and yes, it may mean a bit more cabling and another component but from a safety standpoint those considerations are pretty minor and cheap insurance against disaster.<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-size:10.0pt;font-family:"Arial","sans-serif";color:black'>&nbsp;<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-size:10.0pt;font-family:"Arial","sans-serif";color:black'>Tom<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-size:10.0pt;font-family:"Arial","sans-serif";color:black'>&nbsp;<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-size:10.0pt;font-family:"Arial","sans-serif";color:black'>&nbsp;<o:p></o:p></span></p></div><div><div><div><p class=MsoNormal><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif";color:black'>&nbsp;<o:p></o:p></span></p></div><div><div><p class=MsoNormal style='background:whitesmoke'><b><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif";color:black'>From:</span></b><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif";color:black'> <a href="mailto:ray@solarray.com" title="ray@solarray.com">R Ray Walters</a> <o:p></o:p></span></p></div><div><p class=MsoNormal style='background:whitesmoke'><b><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif";color:black'>Sent:</span></b><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif";color:black'> Tuesday, April 19, 2011 6:01 PM<o:p></o:p></span></p></div><div><p class=MsoNormal style='background:whitesmoke'><b><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif";color:black'>To:</span></b><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif";color:black'> <a href="mailto:re-wrenches@lists.re-wrenches.org" title="re-wrenches@lists.re-wrenches.org">RE-wrenches</a> <o:p></o:p></span></p></div><div><p class=MsoNormal style='background:whitesmoke'><b><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif";color:black'>Subject:</span></b><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif";color:black'> Re: [RE-wrenches] Batteries in parrallel Failure<o:p></o:p></span></p></div></div></div><div><p class=MsoNormal><span style='font-family:"Calibri","sans-serif";color:black'>&nbsp;<o:p></o:p></span></p></div></div><div><p class=MsoNormal><span style='font-family:"Calibri","sans-serif";color:black'>I like the fused parallel idea; could save the system, and would make battery troubleshooting nice. <o:p></o:p></span></p><div><p class=MsoNormal><span style='font-family:"Calibri","sans-serif";color:black'>I would suggest #6 jumpers with 50 to 60 amp breakers,&nbsp; so the system could be operated on just a few strings if needed.<o:p></o:p></span></p></div><div><div><p class=MsoNormal><span style='font-family:"Calibri","sans-serif";color:black'>&nbsp;<o:p></o:p></span></p></div><div><div><p class=MsoNormal><span style='font-size:9.0pt;font-family:"Helvetica","sans-serif";color:black'>R. Walters<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-size:9.0pt;font-family:"Helvetica","sans-serif";color:black'><a href="mailto:ray@solarray.com">ray@solarray.com</a><o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-size:9.0pt;font-family:"Helvetica","sans-serif";color:black'>Solar Engineer<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-size:9.0pt;font-family:"Helvetica","sans-serif";color:black'>&nbsp;<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-size:9.0pt;font-family:"Helvetica","sans-serif";color:black'>&nbsp;<o:p></o:p></span></p></div><p class=MsoNormal><span style='font-size:9.0pt;font-family:"Helvetica","sans-serif";color:black'><br><br></span><span style='font-family:"Calibri","sans-serif";color:black'><o:p></o:p></span></p></div><div><p class=MsoNormal><span style='font-family:"Calibri","sans-serif";color:black'>&nbsp;<o:p></o:p></span></p></div><div><div><p class=MsoNormal><span style='font-family:"Calibri","sans-serif";color:black'>On Apr 19, 2011, at 8:29 PM, Darryl Thayer wrote:<o:p></o:p></span></p></div><p class=MsoNormal><span style='font-family:"Calibri","sans-serif";color:black'><br><br><o:p></o:p></span></p><div><div><div><div><div><p class=MsoNormal><span style='color:black'>Batteries in parallel, How to protect from catastrophic failure.<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='color:black'>I just got contacted to commission a solar system off grid not of my design.&nbsp;&nbsp; Eight battery strings in parallel, AGM batteries, 24 volts @ 120 AH each string (two 12 volt in series)&nbsp; New system, new batteries, Silent POwer Inverter.&nbsp; Two kW DC array.&nbsp; generator to charge through Silent power.&nbsp; (present installer is not sure how to do final set up and testing) <o:p></o:p></span></p></div><div><p class=MsoNormal><span style='color:black'>&nbsp;<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='color:black'>I am most concerned about 8 batteries in parallel, (especially since last week a set of AGM burned up having 5 in parallel Owner had no way to break the paralleling of the batteries, she could only stop the chargeing)&nbsp;&nbsp; What I am proposing for your review is requireing the installtion of&nbsp; two combiner boxes Midnight solar with a breaker in each battery string, using about 3' of #10 to connect each battery string to the combiner box.&nbsp; This way if a battery failed and the paralled strings were to &quot;dump&quot; into the failed battery it would trip the breaker.&nbsp; I was thinking of using a 30 amp breaker in each string. The main breaker is set at 240 amps. <o:p></o:p></span></p></div><div><p class=MsoNormal><span style='color:black'>&nbsp;<o:p></o:p></span></p></div><div><p class=MsoNormal><span style='color:black'>Ideas Please? <span class=apple-converted-space>&nbsp;</span><o:p></o:p></span></p></div></div><div><div><p class=MsoNormal><span style='color:black'>&nbsp;<o:p></o:p></span></p></div><div><div class=MsoNormal align=center style='text-align:center'><span style='font-size:10.0pt;font-f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