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Thanks for all the replies so far. I've tried foundation
waterproofing membrane for a couple of years, but found it will
deteriorate in high acid concentrations. IT gets all gooey and
begins to dissolve. It had peel N stick adhesive, and seemed like a
good idea, until later. (it was HDPE?) <br>
I've seen construction 10 mil plastic sheeting hold a gal of acid
for many months, so I know that at least works for acid.<br>
<br>
The pond liner looks good as well as Roy's wall plastic, but the
1/8" polypropylene would seem to be possibly more durable for about
the same $$. Plastic welding looks relatively easy with a heat gun
and special tip on a soldering iron, too. I'll report back on what
we actually do.<br>
<br>
As always thanks for the input, and I welcome all further comments.
I feel battery enclosures are a somewhat neglected part of off grid
design. <br>
<pre class="moz-signature" cols="72">R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760</pre>
<div class="moz-cite-prefix">On 1/28/2016 7:06 PM, frenergy wrote:<br>
</div>
<blockquote cite="mid:56AAC93C.7030003@psln.com" type="cite">
<meta content="text/html; charset=windows-1252"
http-equiv="Content-Type">
<div class="moz-cite-prefix">Add to the list...I've had good luck
with Grace roofing underlayment: tough and to a degree,
self-healing, sticks to itself (and anything it comes in contact
with) very well making seams secure, easy to find at building
supply store, sticks aggressively to battery box sides without
mechanical fasteners, experience has shown it resists acid. As
with other solutions, something to uniformly distribute the
weight and irregular bottoms of batteries should be employed.<br>
<br>
Bill<br>
<pre class="moz-signature" cols="72">Feather River Solar Electric
Bill Battagin, Owner
4291 Nelson St.
Taylorsville, CA 95983
530.284.7849
<a moz-do-not-send="true" class="moz-txt-link-abbreviated" href="http://www.frenergy.net">www.frenergy.net</a></pre>
<br>
<br>
On 1/28/2016 5:35 PM, Allan Sindelar wrote:<br>
</div>
<blockquote cite="mid:56AAC1DD.9010601@sindelarsolar.com"
type="cite">
<meta content="text/html; charset=windows-1252"
http-equiv="Content-Type">
Ray,<br>
Just a couple of weeks ago we installed a 24V HUP set in an
existing installation. We had an existing plywood battery box
made of Baltic Birch (the 9-ply 12mm thick plywood typically
used for cabinet drawer carcases) with a liner made of 40(?)-mil
pond liner material. We removed the six cells from the steel
case, set the case in place in the plywood box and lowered the
cells into it. However, the box had a non-removable 5" wide
strip across the top rear, and we needed to slide the entire
1100 pound case back about 8" in order to fit both steel cases.<br>
<br>
Before setting the steel case in the box I sprayed the floor of
the pond liner with a layer of the new spray pulling lube from
Klein Tools, then set the steel case in place and lowered the
cells. Using a Porta-Power and some blocking, we slid the case
into place with little effort. <br>
<br>
You might find that vinyl pond liner works well in a plywood
box. We found it at a Home Depot.<br>
Allan<br>
<br>
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<p class="MsoNormal"><b>Allan Sindelar</b><br>
<span style="font-size:10.0pt"><a moz-do-not-send="true"
class="moz-txt-link-abbreviated"
href="mailto:allan@sindelarsolar.com">allan@sindelarsolar.com</a></span><br>
<span style="font-size:10.0pt">NABCEP Certified PV
Installation Professional<br>
NABCEP Certified Technical Sales Professional<br>
New Mexico EE98J Journeyman Electrician<br>
Founder (Retired), <span
style="mso-bidi-font-weight:bold">Positive Energy,
Inc.</span><br>
<b>505 780-2738 cell</b><br
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<div class="moz-cite-prefix">On 1/28/2016 3:25 PM, Ray Walters
wrote:<br>
</div>
<blockquote cite="mid:56AA9568.2040506@solarray.com" type="cite">Hi
All; <br>
<br>
We're looking to improve our battery box construction, and are
considering using 1/8" think polypropylene sheeting. I've
used small premade boxes before, but this will be for a HUP
install, and we would want to build the box around the
batteries after. Does anyone have experience/ comments on
welding plastic? The alternative would be to just seal the
seams with acid resistant caulking. (silicone, Geocell, ?) <br>
I've had good luck in the past just using 10 mil plastic
sheeting stapled up on the inside of a plywood box, but we
will be scooting 1000 lb batteries around on it, so I don't
think the sheeting will hold up. <br>
<br>
Thanks, <br>
<br>
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