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<p class="MsoNormal"><span style="font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D">Hey guys, just thought that I’d chime in here if you don’t mind.
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<p class="MsoNormal"><span style="font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D"><o:p> </o:p></span></p>
<p class="MsoNormal"><span style="font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D">High SG’s are a result of a few things…
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<p class="MsoNormal"><span style="font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D">1. The most common… Adding acid or electrolyte<o:p></o:p></span></p>
<p class="MsoNormal"><span style="font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D">2. Overcharging, or too long of
<o:p></o:p></span></p>
<p class="MsoNormal"><span style="font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D">3. Overheating.. During the charge cycle if you have overheating cells and you get over 120 F ballpark (most batts these are different ceilings). During this
high temp period the active material on the plates starts to dissolve into the electrolyte and will increase the acid content in the battery.
<o:p></o:p></span></p>
<p class="MsoNormal"><span style="font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D">4. Problematic Cells. If you have cells that are dead, the good cells can sometimes “absorb” the extra voltage from the charge process. This will cause a
rise in SG’s. A couple weeks at normal charge voltages and good cells the SG’s should fall.. If they don’t then the problem is either #1, or #3.
<o:p></o:p></span></p>
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<p class="MsoNormal"><span style="font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D"><o:p> </o:p></span></p>
<p><font style="FONT-SIZE: 14pt" face="Tahoma"><strong>Steve Higgins<br>
<font style="FONT-SIZE: 12pt">Technical Services Manager</font><br>
</strong></font><font face="Tahoma"><strong></strong></font><font face="Tahoma"></font><font face="Tahoma">M: +1.206.790.5840<br>
</font><font face="Tahoma">F: +1.902.597.8447<br>
</font><font color="#ff0000" face="Tahoma"><strong style="FONT-FAMILY: tahoma; TEXT-DECORATION: "><font color="#d30000">Surrette Battery Company</font><br>
</strong></font><font style="FONT-SIZE: 10pt" face="Tahoma">Exclusive manufacturer of<br>
<a href="http://www.rollsbattery.com"><img border="0" hspace="0" src="cid:rollsb055cb"></a></font></p>
<br>
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<p class="MsoNormal" style="margin-left:.5in"><b><span style="font-size:10.0pt;font-family:"Tahoma","sans-serif"">From:</span></b><span style="font-size:10.0pt;font-family:"Tahoma","sans-serif""> RE-wrenches [mailto:re-wrenches-bounces@lists.re-wrenches.org]
<b>On Behalf Of </b>jay peltz<br>
<b>Sent:</b> Tuesday, August 12, 2014 7:47 PM<br>
<b>To:</b> RE-wrenches<br>
<b>Subject:</b> Re: [RE-wrenches] High specific gravity<o:p></o:p></span></p>
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<p class="MsoNormal" style="margin-left:.5in"><o:p> </o:p></p>
<p class="MsoNormal" style="margin-left:.5in">HI Dan,<o:p></o:p></p>
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<p class="MsoNormal" style="margin-left:.5in"><o:p> </o:p></p>
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<p class="MsoNormal" style="margin-left:.5in">I would respectfully disagree that hydrometers are always accurate.<o:p></o:p></p>
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<p class="MsoNormal" style="margin-left:.5in">However both can be easily tested with distilled water, should be 1.0<o:p></o:p></p>
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<p class="MsoNormal" style="margin-left:.5in">Jay<o:p></o:p></p>
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<p class="MsoNormal" style="margin-left:.5in"><o:p> </o:p></p>
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<p class="MsoNormal" style="margin-left:.5in">Peltz Power<o:p></o:p></p>
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<p class="MsoNormal" style="margin-left:.5in"><o:p> </o:p></p>
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<p class="MsoNormal" style="margin-left:.5in">On Aug 12, 2014, at 7:40 PM, Dan Fink wrote:<o:p></o:p></p>
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<p class="MsoNormal" style="margin-left:.5in">Brian;<o:p></o:p></p>
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<p class="MsoNormal" style="margin-left:.5in">That was to be my next response to Mac after he checked the refractometer against the the old fashioned float. A customer saying "My grapnpappy said ya gotta add acid, not water, and ya better not put them batteries
on concrete floors, all the power drains out......" ---it could happen<o:p></o:p></p>
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<p class="MsoNormal" style="margin-left:.5in">Hopefully that's not the case, but in any case it's probably fixable. I don't like the SG readings "all over the place" part. Sounds to me like the refractometer got damaged.....and such damage would not neccessarily
be visible.<o:p></o:p></p>
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<p class="MsoNormal" style="margin-left:.5in">The float will always be true, and if ya drop it, the glass breaks. ;-)<o:p></o:p></p>
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<p class="MsoNormal" style="margin-left:.5in"><br clear="all">
<o:p></o:p></p>
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<p class="MsoNormal" style="margin-left:.5in">Dan Fink<o:p></o:p></p>
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<p class="MsoNormal" style="margin-left:.5in">Buckville Energy<o:p></o:p></p>
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<p class="MsoNormal" style="margin-left:.5in">Otherpower<o:p></o:p></p>
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<p class="MsoNormal" style="margin-left:.5in">NABCEP / IREC / ISPQ accredited Continuing Education Providers<br>
970.672.4342<br>
<br>
<o:p></o:p></p>
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<p class="MsoNormal" style="margin-left:.5in">On Tue, Aug 12, 2014 at 8:31 PM, Brian Teitelbaum <<a href="mailto:bteitelbaum@aeesolar.com" target="_blank">bteitelbaum@aeesolar.com</a>> wrote:<o:p></o:p></p>
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<span style="font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D">Mac,</span><o:p></o:p></p>
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<span style="font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D">Sounds to me that “someone” (ahem…) added some sulfuric acid to the cells instead of plain distilled water.</span><o:p></o:p></p>
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<span style="font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D">Either that or there is some sort of contamination in there that is raising the density or “weight” of the fluid beyond just what the proper amount of acid would do. “Specific gravity”
is just a measurement of how heavy the fluid is compared to plain water (specific gravity of 1.00). Sulfuric acid is heavier than water, so when mixed will increase the density and raise the weight of the fluid. Temperature effects the measurement too of course.</span><o:p></o:p></p>
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<span style="font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D">If it turns out that acid was added, you can balance them out by removing some of the electrolyte from the high cells and replacing it with distilled water. It would be a process
of trial and error to get them all the same. Remove a little, add some water, equalize again, measure S.P. and repeat as needed.
</span><o:p></o:p></p>
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<span style="font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D">Leaving the electrolyte too strong will shorten the battery life, although maybe not enough to go through this ritual.</span><o:p></o:p></p>
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<p class="MsoNormal" style="margin-left:.5in"><span style="font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D"> </span><o:p></o:p></p>
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<span style="font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D">Brian Teitelbaum</span><o:p></o:p></p>
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<span style="font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D">AEE Solar</span><o:p></o:p></p>
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<p class="MsoNormal" style="margin-left:.5in"><span style="font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D"> </span><o:p></o:p></p>
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<p class="MsoNormal" style="margin-left:.5in"><span style="font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D"> </span><o:p></o:p></p>
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<b><span style="font-size:10.0pt;font-family:"Tahoma","sans-serif"">From:</span></b><span style="font-size:10.0pt;font-family:"Tahoma","sans-serif""> RE-wrenches [mailto:<a href="mailto:re-wrenches-bounces@lists.re-wrenches.org" target="_blank">re-wrenches-bounces@lists.re-wrenches.org</a>]
<b>On Behalf Of </b>Mac Lewis<br>
<b>Sent:</b> Tuesday, August 12, 2014 6:55 PM<br>
<b>To:</b> RE-wrenches<br>
<b>Subject:</b> [RE-wrenches] High specific gravity</span><o:p></o:p></p>
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<p class="MsoNormal" style="margin-left:.5in"> <o:p></o:p></p>
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<p class="MsoNormal" style="mso-margin-top-alt:auto;mso-margin-bottom-alt:auto;margin-left:.5in">
Hello wrenches,<o:p></o:p></p>
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<p class="MsoNormal" style="margin-left:.5in"> <o:p></o:p></p>
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<p class="MsoNormal" style="mso-margin-top-alt:auto;mso-margin-bottom-alt:auto;margin-left:.5in">
I just went on a service call for a new client. He had a bank of 4 year old Interstate L16HCL batteries, 2 strings of 8, 48V system, 840Ahr. We went through the batteries and got specific gravity on all of the cells post-equalization. I was a bit surprised
to see some very high numbers ie over 1.32 for the specific gravities (higher than my refractometer goes). The specific gravities were all over the place, but I haven't seen numbers this high. I don't have a great explanation. He has a stacked 3648 VFX
Outback system, and the set-points were 58.8V Absorb for 2 hours, and 62V Equalize for 2 hours. He has a decent amount of solar (about 3400W) and a 1000W wind generator.<o:p></o:p></p>
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<p class="MsoNormal" style="mso-margin-top-alt:auto;mso-margin-bottom-alt:auto;margin-left:.5in">
Any ideas why the specific gravity is so high on some cells? Also, is there anything wrong with having SG this high, post-equalization? For this very standard battery, what settings do you go with (Bulk, Absorb, Float, Eq, and times for Abs and Equalization).<o:p></o:p></p>
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Thanks in advance<o:p></o:p></p>
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-- <o:p></o:p></p>
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Mac Lewis<o:p></o:p></p>
<p style="margin-left:.5in"><span style="color:#305A78">"Yo solo sé que no sé nada." </span><b><span style="color:#686868">-Sócrates</span></b><o:p></o:p></p>
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