<div dir="ltr">Hi Allan,<div><br></div><div>What about doing splicing in the j-box with float switch cable?  Landing your homerun cable to one of the panel outputs, then splicing with a return homerun from your next panel?   Each conductor would function as either a series connection or a homerun.  Not ideal, but seems like it will work.</div>
<div><br></div><div>Good luck</div></div><div class="gmail_extra"><br><br><div class="gmail_quote">On Thu, Oct 10, 2013 at 9:19 AM, frenergy <span dir="ltr"><<a href="mailto:frenergy@psln.com" target="_blank">frenergy@psln.com</a>></span> wrote:<br>
<blockquote class="gmail_quote" style="margin:0 0 0 .8ex;border-left:1px #ccc solid;padding-left:1ex"><u></u>





<div>
<div>Alan,</div>
<div>        At 53 watts, we're not talking about 
much in the way of amps....I don't even know but isn't there a 14 or even 16 
gauge that would have the OD you're looking for and still carry the current, 
easily, with short runs to a combining j-box.  I just found some 14 gauge 
at Nassua Electrical, .2" OD.</div>
<div> </div>
<div>Just a thought.</div>
<div> </div>
<div>Bill Battagin</div>
<div> </div>
<div><img style="WIDTH:267px;min-height:102px" height="84" alt="" hspace="0" src="cid:03288F282D5C4C17BA9073971714F6F1@D8XG8YH1" width="286" align="baseline" border="0"></div><div><div class="h5">
<div> </div>
<div>----- Original Message ----- 
<div>From: <<a href="mailto:penobscotsolar@midmaine.com" target="_blank">penobscotsolar@midmaine.com</a>></div>
<div>To: <<a href="mailto:Allan@positiveenergysolar.com" target="_blank">Allan@positiveenergysolar.com</a>>; 
"RE-wrenches" <<a href="mailto:re-wrenches@lists.re-wrenches.org" target="_blank">re-wrenches@lists.re-wrenches.org</a>></div>
<div>Sent: Thursday, October 10, 2013 3:52 AM</div>
<div>Subject: Re: [RE-wrenches] Oddball wire request</div></div>
<div><br></div>> Hi Allan,<br>>   Is it possible to use 1/2" 
carflex connectors and nm carflex from panel<br>> to panel? You could then 
use THWN anywhere you wanted. This is what we<br>> used to do with all our 
systems back in the  day....<br>> <br>> Daryl<br>> <br>> 
<br>>> <html><br>>>   
<head><br>>><br>>>     <meta 
http-equiv="content-type" content="text/html;<br>>> 
charset=ISO-8859-1"><br>>>   
</head><br>>>   <body text="#000000" 
bgcolor="#FFFFFF"><br>>>     
Wrenches,<br><br>>>     I do a fair amount of 
work on ancient systems, just because 
there's<br>>>     been off grid here for decades. I'm 
rewiring several old arrays for<br>>>     my next door 
(meaning &lt; 1/4 mile away) neighbor. The 
particular<br>>>     array has six 53W Solec modules 
wired as three two-module 24V pairs,<br>>>     on a 
Zomeworks tracker so old that it has aluminum rails 
and<br>>>     attached freon canisters instead of the 
integral square tubes. Both<br>>>     modules and 
tracker continue to work well, but the wiring is 
so<br>>>     degraded from sun exposure that's it's 
bare in spots, and this is<br>>>     what I want to 
fix.<br><br>>>     
<br><br>>>     Each module has a tiny j-box - 3" 
x 3" x 7/8" deep. Each j-box has a<br>>>     single 
3/8" cord grip bushing (CGB). Each bushing has two 
#10<br>>>     conductors coming out of the single hole 
in the CGB. The O.D. of<br>>>     each wire is about 
the same as that of THWN. The problem is that 
the<br>>>     single hole in the CGB is only large 
enough to fit this diameter.<br>>>     USE-2 is too 
large, and modern PV wire is way too large. 
<br><br>>>     
<br><br>>>     I bought a dozen replacement 3/8" 
CGBs from Del City, but the<br>>>     matching lock 
rings are too large to fit inside the j-boxes. I'd 
be<br>>>     cautious about using a narrow Unibit to 
drill an additional hole in<br>>>     each j-box 
anyway, given that the holes would be so close to 
the<br>>>     backsheet. 
<br><br>>>     
<br><br>>>     The easiest solution would be to 
find some sunlight-resistant,<br>>>     wet-rated 
single-conductor wire in #10 or #12 that has an 
insulation<br>>>     O.D. about the same as THHN/THWN. 
Any ideas, please? Code is not an<br>>>     issue in 
this instance - I just want a solution that 
works.<br><br>>>     
<br><br>>>     I thought about using float 
switch cable, which is UV-resistant,<br>>>     
wet-rated, direct-burial-rated type TC. We keep plenty in stock 
for<br>>>     signal circuits, and it fits and is 
strong. The problem is that I<br>>>     need single 
conductors, because each module will have one 
series<br>>>     conductor and one output conductor, 
and they run to different<br>>>     locations. 
<br><br>>>     
<br><br>>>     Are there any better ideas out 
there?<br><br>>>     Thanks, 
Allan<br><br>>>     <div 
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data="1"/><br>>>  
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<div 
class="Section1"><br>>>                   
<p class="MsoNormal"><b>Allan <span<br>>> 
class="SpellE">Sindelar</span></b><br><br>>>                     
<span 
style="font-size:10.0pt"><a<br>>>                         
href="<a href="mailto:Allan@positiveenergysolar.com%22%3E%3Cu%3E%3Cspan" target="_blank">mailto:Allan@positiveenergysolar.com"><u><span</a><br>>>                             
style="color:#000099"><a href="mailto:Allan@positiveenergysolar.com" target="_blank">Allan@positiveenergysolar.com</a></span></u></a></span><br><br>>>                     
<span style="font-size:10.0pt">NABCEP Certified 
PV<br>>>                       
Installation 
Professional<br><br>>>                       
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Professional<br><br>>>                       
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Electrician<br><br>>>                       
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Inc.<o:p></o:p></b></span></p><br>>>                   
<p class="MsoNormal"><span 
style="font-size:10.0pt">A<br>>>                       
Certified B <span<br>>> 
class="SpellE">Corporation<sup><span<br>>>                             
style="font-size:7.5pt">TM</span></sup></span><br><br>>>                       
<st1:address w:st="on"><st1:street 
w:st="on">3209<br>>>                           
Richards 
Lane</st1:street><br><br>>>                         
<st1:city w:st="on">Santa Fe</st1:city>,<br>>> 
<st1:state<br>>>                           
w:st="on">New Mexico</st1:state> 
<st1:postalcode<br>>>                           
w:st="on">87507</st1:postalcode></st1:address><br><br>>>                       
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cell</b><br><br>>>                       
<a href="<a href="http://www.positiveenergysolar.com/" target="_blank">http://www.positiveenergysolar.com/</a>"<br>>>                         
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<p class="MsoNormal"><span<br>>> 
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style="mso-spacerun:yes">&nbsp;</span></span></p><br>>>                 
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<br></blockquote></div><br><br clear="all"><div><br></div>-- <br><div><br></div><div><font color="#305A78" face="'times new roman', serif"><br></font></div><div><br></div>Mac Lewis<br><br><span style="font-family:'Times New Roman';font-size:medium;color:rgb(255,153,0)"><b><font face="Arial, Helvetica, sans-serif" size="3"><p align="left">
<font color="#000000" face="Verdana, Arial, Helvetica, sans-serif"><span style="font-size:small"><span style="font-family:arial;font-weight:normal;color:rgb(48,90,120)"><font face="'times new roman', serif">"Yo solo sé que no sé nada." </font><span style="font-weight:700;color:rgb(104,104,104)"><font face="'times new roman', serif">-Sócrates</font></span></span></span></font></p>
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