I have a customer who already had a 22 kW kohler controlled by a automatic transfer switch.  We added solar and a dual SW inverter system to the house.  Due to the size of the existing generator and existing house wiring configuration I can't run the generator into AC2 on the SW's.  There are loads on the main panel that he would like to run still that shoudn't be ran of the inverters.
 
I am trying to figure out a way to prevent the generator from running when the grid is down and the batteries are charged while allowing the generator to start when (as) the batteries become depleted.  The customer is adamant about this being automatic.  I could defeat the automatic transfer (ASCO Brand) switch and put a E-Meter with LLO option on the two-wire start system but then it will not exercise the generator and won't be a automatic transfer switch anymore which means that we could start the gennie with a E-Meter but have to manually throw the 200 amp double pole-double throw swicth inside the ASCO which requires opening the switch with tools.  This is not an option.  Conversations with ASCO have helped some but I still need a little more help.  I can put a line voltage (over 12 volts) relay down stream of the ASCO on the 2-wire start system.  This relay would be NC as long as there was line voltage which would allow the ASCO to perform the weekly exercise cycle automatically.  When the grid went down this relay would open and not allow the generator to start even thought the ASCO was telling it to.  ASCO says that the dp-dt inside the transfer switch will move to the generator side regardless of the generator starting and that no harm will come from opening the two-wire start system circuit downstream of the ASCO.  Here is where I really need the help.  Assuming the line voltage relay is open I am trying to figure out a way to make the E-Meter (or anything else tied to SOC, voltage or amphrs.close a relay which would be in Series? (Parallel?) with the 12 volt side of the line voltage relay.
 
Any thoughts?  Totally different idea to do this?  Remember it has to be totally automatic.
 
Travis Creswell
Ozark Solar
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