[RE-wrenches] Tigo TS4-A-F

David Buckner dbuckner at solaresystems.com
Thu Nov 20 08:32:04 PST 2025


We have a multitude of these same issues with the TS40-A-F.  We followed every new guideline from Tigo in order to avoid corrupted signals but still had issues.  After a hot breezy day in NJ last year caused a Tigo failure to spread the roof caught on fire and caused millions in damage.  Thankfully no one was injured.  We spent the rest of 2024 pulling 6 MW's of Tigos off of other roofs for this customer.  I have heard multiple stories of similar issues for many very experienced installers.

David Buckner
SES


________________________________
From: RE-wrenches <re-wrenches-bounces at lists.re-wrenches.org> on behalf of Nick Lucchese via RE-wrenches <re-wrenches at lists.re-wrenches.org>
Sent: Wednesday, November 19, 2025 12:11 PM
To: william at millersolar.com <william at millersolar.com>; RE-wrenches <re-wrenches at lists.re-wrenches.org>
Cc: Nick Lucchese <lucchesesolar at gmail.com>
Subject: Re: [RE-wrenches] Tigo TS4-A-F

CAUTION: External Email.
Appears that Zonna still has quite a few in stock. Feeling foolish to purchase more after having a TS4-2F fail into a pile of molten plastic and ruin a 405 watt bifacial module that I can no longer find a replacement for. What other options do we have for small DC coupled arrays on residential rooftops though? Not the most inspiring times to be installing rooftop PV. Hopefully I'll start having better luck with the single module units. Numerous times I've had units become bricked and not pass module voltage but this is the first time I've had this type of catastrophic failure that also inconveniently cost me the module.

Nick




On Mon, Nov 17, 2025 at 7:10 PM William Miller via RE-wrenches <re-wrenches at lists.re-wrenches.org<mailto:re-wrenches at lists.re-wrenches.org>> wrote:

Friends:



I am having trouble locating these RSDs.  Very few vendors appear to have these and I can’t get any to call back and verify they have them.  I can’t get Tigo to return my calls.  Does anyone know if these are discontinued?



What are the rest of you doing for rapid shutdown?  I don’t trust Alps:  I have heard too many horror stories.  It seems the form factor is too small to contain arc suppression measures.



Somewhere I saw as an alternative the Tigo TS4-A-O.  These are optimizers.  I worry these will fight with the MPPT algorithm in the inverter or charge controller.  There is also the TS4-A-S which has shutdown and monitoring.



All input is welcome an appreciated.  Thanks in advance.



William



Miller Solar

17395 Oak Road, Atascadero, CA 93422

805-438-5600

www.millersolar.com<http://www.millersolar.com/>

CA Lic. 773985





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