[RE-wrenches] Fortress Shutdown?

Ray Walters ray at solarray.com
Tue Aug 27 15:23:25 PDT 2024


Is it possible that a load shut off, and then the controllers over shot 
the voltage long enough to shut the BMS off?  If so, what's the 
solution? Lower absorb voltages?  I checked voltage calibration between 
the various pieces of equipment.

Ray

On 8/27/2024 4:14 PM, Jerry Shafer via RE-wrenches wrote:
>
> High voltage disconnect would do this, is the site monitored
>
> Fun times
>
>
> On Tue, Aug 27, 2024, 2:47 PM jay via RE-wrenches 
> <re-wrenches at lists.re-wrenches.org> wrote:
>
>     I have a buddy in tech support at Fortress.
>
>     I asked him and he said that elevated absorb volts above 55.2
>     could cause this situation.
>     And then the power cycle would reboot the BMS.
>
>     I am presuming its open loop, and the fact you mentioned that
>     there was more PV and then the shut down sure might be connected.
>     You might check the charge voltages/time to make sure they are
>     correct and I can’t remember if the classic has battery sense wire
>     connections.
>
>     jay
>
>
>
>
>
>
>
>>     On Aug 27, 2024, at 2:51 PM, Ray Walters via RE-wrenches
>>     <re-wrenches at lists.re-wrenches.org> wrote:
>>
>>     The SPD was on one of the PV inputs before it came into the
>>     house.  There were two Classics, each fed with its own PV input
>>     and SPD.  It actually caused an underground splice to fail (high
>>     resistance) which I replaced the splice and restored full
>>     voltage, and both Classics were working fine.  Just seems
>>     unlikely ( but not impossible) that the surge would make it past
>>     the Classic without damage, but then damage the Fortress BMS in
>>     an otherwise imperceptible manner.   That is our current best
>>     theory at the moment though.   I added an SPD on the 48 v buss,
>>     before this latest total shutdown.
>>
>>     Ray Walters
>>
>>     On 8/27/2024 2:35 PM, Dave Angelini Offgrid Solar via RE-wrenches
>>     wrote:
>>>     When I have had someone lose an SPD (I assume it was on DC buss)
>>>     there is often latent damage (shows up later) to many of the
>>>     devices.  In a Hi Rel mode, it is recommended to replace it all.
>>>     Most offgrid is not that critical but try telling that to
>>>     someone with rotten food.
>>>     The freezers and reefers are often full of spoils that smells
>>>     never go away. YUK !
>>>       
>>>     *Dave Angelini Offgrid Solar "we go where powerlines don't"
>>>     <http://members.sti.net/offgridsolar/>https://offgridsolar1.com/
>>>     <https://offgridsolar1.com/><http://members.sti.net/offgridsolar/>
>>>     e-mail offgridsolar at sti.net text 209 813 0060*
>>>
>>>
>>>     On 2024-08-27 1:02 pm, Ray Walters via RE-wrenches wrote:
>>>
>>>>     Greetings All;
>>>>
>>>>     I have Fortress Battery installation with a pair of E Vault
>>>>     batteries set up in a Master/ Slave arrangement.  Its been
>>>>     working fine for over a year, but the customer just had a
>>>>     complete shutdown of the batteries which left multiple
>>>>     freezers, and refrigerator with rotting food.   When he
>>>>     rebooted the batteries by turning on/off the main breaker on
>>>>     each, they both come up and showed 100% SOC on the Master, and
>>>>     98% on the other.    There were no fault codes.   I just
>>>>     recently installed a larger PV array, and so the system has
>>>>     been reaching full charge every morning.
>>>>
>>>>     I have multiple calls in to Fortress, but not hearing anything
>>>>     back from them at all. We did have a lightning surge event a
>>>>     few months ago, that damaged a Midnite SPD (first ever for me),
>>>>     and took out the control board on the generator.  One VFX
>>>>     inverter has an LED out, but we only use two inverters of the
>>>>     Quad stack, so I just switched to another inverter.  All other
>>>>     equipment appeared fine: Midnite controllers, rest of the
>>>>     Outback VFX quad stack, and never any issues seen with the
>>>>     Fortress batteries.
>>>>
>>>>     The other odd thing, is since he rebooted the batteries, the
>>>>     system is working fine, and recharging to 100%  by 9:30 am as
>>>>     before.    Is it possible the Fortress BMS were damaged and are
>>>>     now having an intermittent shutdown issue?  I did ask him to
>>>>     temporarily disconnect the comms between batteries, in case it
>>>>     is a bad BMS on one, it will isolate it from the other.
>>>>
>>>>     This is a tough one to figure out, since it hasn't happened
>>>>     again, and there are no fault codes.  The Mate 3 shows a low
>>>>     frequency AC code, but that's usually just from the generator
>>>>     shutting down.    Any help, ideas, experiences, would be
>>>>     greatly appreciated.
>>>>
>>>>     Thanks,
>>>>
>>>>     Ray Walters
>>>>     Remote Solar
>>>>
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