[RE-wrenches] Tech Support Issues with Sensata

Ray Walters ray at solarray.com
Wed May 31 21:21:12 PDT 2023


Those voltage and frequency variations are way out.  No need for THD 
readings.  You can't reliably run a household with that much variation, 
it will start letting the magic smoke out of many of the appliances.  
I'm not sure about a bad relay, I don't see how that would cause that 
variation.  That sounds more like a cooked control board.  I had 
lightning damage cause an inverter to put out 140 vac, while its onboard 
electronics read 120 vac.

If it helps, I have a used MS 4024 PAE (very low hours) that I could 
send to you.   Contact me off list if you want.

Ray Walters
Remote Solar

On 5/31/2023 4:15 PM, Chris Sparadeo via RE-wrenches wrote:
> Ray, I don’t have too much time into troubleshooting, but I have 
> confirmed that inverter AC output readings on the RC are suggesting 
> steady voltage and frequency but my  meter readings are showing 
> voltage from 108-135VAC per leg and 60-95 Hz with or without loads. It 
> sounds like a bad AC relay, but I haven’t put in the head banging 
> against the wall effort to track down tech support that the previous 
> installer had.
>
> I agree, a THD would be a good next step.
>
> Kindly,
>
> Chris
>
>
>
> On Wed, May 31, 2023 at 5:06 PM Bradley Bassett via RE-wrenches 
> <re-wrenches at lists.re-wrenches.org> wrote:
>
>     Just so you know, AEE Solar still has a bunch of Magnum panels and
>     controls, no inverters, no support though. At least until they
>     find someone to take it all. Keep an eye out for other close out
>     stuff too. But, yes they are still going and working on getting
>     better.
>
>     Brad Bassett
>     Retired---
>     1985 Solar Engineering Services->Applied Power->Schott Applied
>     Power->AEE Solar->AEE Solar (Mainstream Energy)->AEE Solar
>     (Sunrun) 2023
>
>     On Wed, May 31, 2023 at 12:29 PM Rich Nicol via RE-wrenches
>     <re-wrenches at lists.re-wrenches.org> wrote:
>
>         Magnum has been difficult that last 3 years – we currently
>         multiple inverters that are down needing boards for repair
>         that can’t be obtained. It appears stock of new inverters is
>         just starting to trickle back into suppliers so we hope to see
>         parts soon.
>
>         It seemed Magnum quality took also took a hit when purchased
>         by Sensata and I think operations were moved to a new
>         location? – we found MMP’s shipped with missing parts etc. The
>         best tech support engineer they had went to Outback, but then
>         was lost tragically to complications from Covid.
>
>         *From:*RE-wrenches
>         [mailto:re-wrenches-bounces at lists.re-wrenches.org] *On Behalf
>         Of *Ray Walters via RE-wrenches
>         *Sent:* Wednesday, May 31, 2023 1:51 PM
>         *To:* re-wrenches at lists.re-wrenches.org
>         *Cc:* Ray Walters
>         *Subject:* Re: [RE-wrenches] Tech Support Issues with Sensata
>
>         What were the issues?  I've not seen a Magnum have power
>         quality troubles, but they are not the "grid" either.  My
>         experience is that they are similar or a bit better than
>         Outback, but certainly have measurable THD in the 4 to 5%
>         range.  Its almost always finicky loads, and the inverter has
>         always been within its tolerances, so I doubt you have an
>         actual warranty issue.  However, I have seen inverter output
>         get strange after lightning damage, which is not covered under
>         warranty either.
>
>         You need a decent meter that can measure THD, and can capture
>         the peak voltage of the waveform.  A good oscilloscope is even
>         better, so you can see the waveform.
>
>         Stuff like clocks not keeping time, or certain digital
>         controls on certain appliances not functioning, is not a
>         warranty claim. Lights dimming, or LEDs flickering is not a
>         warranty claim.  These are normal living off grid, and the
>         only thing better than a Magnum for power quality is Exeltech
>         in my experience.
>
>         Ray Walters
>         Remote Solar
>
>         On 5/31/2023 11:37 AM, Chris Sparadeo via RE-wrenches wrote:
>
>             Hi all,
>
>             I have a client with a Magnum MS 4024- PAE inverter. There
>             are some serious issues with power output quality and
>             according to the client, another installer had started the
>             RMA process while the inverter was still under warranty,
>             however Sensata has not been responsive and has lost track
>             of the case. They are asking for a new case to be
>             initiated, but the inverter is now out of warranty. Has
>             anyone out there had similar lack luster support issues
>             with Sensata?
>
>             Best,
>
>             Chris
>
>             -- 
>
>             Chris Sparadeo
>
>             C_802-369-4458
>
>             H_802-728-3059
>
>
>
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> -- 
> Chris Sparadeo
>
>
> C_802-369-4458
> H_802-728-3059
>
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