[RE-wrenches] Wire management dual axis tracker

Ray Walters ray at solarray.com
Mon Nov 30 19:35:07 PST 2015


We used to  just bundle the PV cables and secure them close to the pivot 
point at both the rack and the pole with insulated wire loom clamps.  We 
always made a big enough loop to handle full articulation, but not too 
long so they wouldn't catch on the Combiner box, etc.  We also started 
using braided ground strap, instead of stranded #6.  Braided is made for 
movement, stranded #6 would strain harden and break off at the connector.
I'm not sure how flex conduit would do.  It definitely could break out 
of a plastic J box, I would think.  The back and forth motion eventually 
wears out things not really made to move.  I had lots of trouble with 
this issue.
Finally, don't be greedy on tracker settings, I'd keep the total range 
of motion to less than a full 180 degrees Azimuth, and probably limit 
the tilt some too.

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 11/30/2015 8:21 PM, Mac Lewis wrote:
> Hi Wrenches,
>
> I'm looking for advice on the best way(s) to secure PV source circuit 
> wiring on a dual axis tracker.  I've never wired one up before and it 
> seems tricky.  This particular tracker is 12 modules, 3 strings.  Is 
> it best to run a flexible conduit up the pole and leave plenty of 
> excess conduit to create large loops that fluctuate in size throughout 
> the day?  What are some other ideas?  How do you avoid abrasion over 
> time?
>
> Thanks in advance
>
> -- 
>
>
>
> Mac Lewis
>
> *
>
> "Yo solo sé que no sé nada." -Sócrates
>
> *
>
>
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