[RE-wrenches] Split bolts

Jeff Clearwater jeffc at villagepowerdesign.com
Thu Jun 26 13:55:00 PDT 2014


We've found that Scotch 88 tape is much less prone to heat sag and thicker so much more appropriate in containing the mastic. 

Sent from my iPhone

On Jun 26, 2014, at 1:44 PM, William Miller <william at millersolar.com> wrote:

> Rated only for 300 volts. 
> 
> Miller Solar
> 
> On Jun 26, 2014, at 1:04 PM, <AllSolar at scswifi.net> wrote:
> 
>> How about these?
>>  
>> <30-222[3].jpg>
>>  
>> http://www.idealindustries.com/prodDetail.do?prodId=30-222&div=0&l1=lugs
>>  
>> I’ve been using them for a while now.
>>  
>> Jeremy
>>  
>> All Solar Inc 
>> Jeremy & Amy Rodriguez 
>> 1463 M. Street
>> Penrose, CO 81240
>> 719-372-3808
>> 1-800-499-4055
>> allsolar at scswifi.net
>> allsolar at live.com
>> www.asolarelectric.com
>>  
>> From: William Miller
>> Sent: Thursday, June 26, 2014 1:08 PM
>> To: RE-wrenches
>> Subject: Re: [RE-wrenches] Split bolts
>>  
>> Brilliant!  Thanks. 
>> 
>> Miller Solar
>> 
>> On Jun 26, 2014, at 11:47 AM, Drake <drake.chamberlin at redwoodalliance.org> wrote:
>> 
>>> When using split bolts, roll up splicing tape and push it between the forks of the bolt. This fills in the gap and is very helpful in eliminating the sharp edges. 
>>> 
>>> Our utility won't allow piercing connectors on a line side tap. 
>>> 
>>> 
>>> At 02:14 PM 6/25/2014, you wrote:
>>>> Content-Type: multipart/related;
>>>>         boundary="----=_NextPart_000_01E8_01CF9066.A8D7C290"
>>>> Content-Language: en-us
>>>> 
>>>> Friends:
>>>>  
>>>> I narrowly avoided catastrophe yesterday.  I created a tap connection on a 200 amp main breaker.  I wrap split bolts with Scotch 2229 mastic and then cover that with a generous layer of Scotch 33+ tape.  
>>>>  
>>>> On this occasion, just as I was putting the dead front in place I noticed the glint of metal poking through the mastic and tape.  The points on the legs of the split bolt are sharp and the mastic and tape had crept away from this point and exposed a tiny point of metal.  This point would have contacted the dead front lightly or at least would have been in close proximity.  Had I energized the breaker, I would have had a significant arc.  I unwrapped both connectors so both bolts had the legs facing away from the dead-front, creating a good ½” of clearance and then wrapped them more carefully.
>>>>  
>>>> 30 years ago I had access to rubberized cloth tape that we used instead of the mastic.  I suspect the cloth tape is more durable than the mastic, but I don’t see it in the supply houses anymore.
>>>>  
>>>> How do the rest of you wrap split bolts so you are confident that the mastic won’t creep away from a high point on the connector?
>>>>  
>>>> Thanks in advance.
>>>>  
>>>> William
>>>>  
>>>> <1224040.jpg> 
>>>> Lic 773985
>>>> millersolar.com
>>>> 805-438-5600
>>>>  
>>>> 
>>>> 
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