[RE-wrenches] Battery Boxes

Maverick Brown maverick at mavericksolar.com
Mon May 13 17:54:52 PDT 2013


For FLA batteries, we only use plywood for the boxes. I'm worry about corrosion. 

For AGM, we use metal, usually AL. Stainless is more expensive. 

Thank you,

Maverick


Maverick Brown
BSEET, NABCEP Certified Solar PV Installer ®
President & CEO
Maverick Solar Enterprises, Inc.
Office:     512-919-4493
Cell:        512-460-9825

Sent from an iPhone. 

On May 13, 2013, at 7:30 PM, Jesse Dahl <dahlsolar at gmail.com> wrote:

> After seeing this battery box and seeing the issues that can arise if a large battery bank is deployed I contacted a local metal fab shop and asked for a estimate on building one if I needed it.  A 45"x40"x 20" battery box with stamped louvers was about $1000.  This was made out of stainless because they said rubber wouldn't stick as well to aluminum.  
> 
> Any thoughts on cost and using stainless for this reason?
> 
> 
> 
> Sent from my iPhone
> 
> On May 12, 2013, at 9:10 AM, Dan Fink <danbob88 at gmail.com> wrote:
> 
>> Jesse;
>> I too have concerns about wooden battery boxes. Have seen a couple close calls with fires from thermal runaway, and acid doesn't treat wood kindly. But for a large bank, anything commercial is extremely expensive.
>> 
>> Our current solution is to caulk the wooden box, line with pink foam sheets if insulation is needed, then line interior with Du-Rock (cement board) and caulk. Don't forget mouse screens. 
>> 
>> I was always told that battery box lids must be slanted so the hydrogen accumulates at the top, but over the years have found the REAL reason -- it keeps the homeowner from using the battery box as a table for storing junk! LOL
>> 
>> For outdoor systems, I've seen some really nice battery boxes made from steel jobsite tool boxes lined with foam and cement board, and some are available with slanted lids.
>> 
>> Dan Fink,
>> Executive Director;
>> Otherpower
>> Buckville Energy Consulting
>> Buckville Publications LLC
>> NABCEP / IREC accredited Continuing Education Providers
>> 970.672.4342
>>> 
>>> On May 11, 2013, at 10:16 PM, Jesse Dahl <dahlsolar at gmail.com> wrote:
>>> 
>>> > Hello,
>>> >
>>> > I visited a site on Friday to do some trouble-shooting on a system and noticed the battery box was homemade by the installer of the system. Made from lumber.  Seems to me like there may be some safety and liability issues with a homemade/lumber battery box. Maybe I'm getting gun shy after hearing sue stories.  Is this a common practice?  I did some looking and there really isn't a single box that would work for this system so it would've taken two boxes to do it, so that could be why they did it.
>>> >
>>> > Thanks as always,
>>> >
>>> > Jesse
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