[RE-wrenches] DC voltage drop

Greg Egan greg at remotepowerinc.com
Sat Feb 20 21:00:06 PST 2010


I use this one at http://www.southwire.com/ProductCatalog/voltdrop.jsp  
I check the single phase box for DC circuits.

Best,

Greg

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> Today's Topics:
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>    1. Re: calculating DC voltage line loss (Windy Dankoff)
>    2. Re: calculating DC voltage line loss (William Miller)
>    3. Re: calculating DC voltage line loss (Hugh)
>
>
> ----------------------------------------------------------------------
>
> Message: 1
> Date: Sat, 20 Feb 2010 14:05:33 -0700
> From: Windy Dankoff <windydankoff at mac.com>
> To: re-wrenches at lists.re-wrenches.org
> Subject: Re: [RE-wrenches] calculating DC voltage line loss
> Message-ID: <F0FED95D-D30C-4595-AEDA-3E551C634177 at mac.com>
> Content-Type: text/plain; charset="us-ascii"; Format="flowed";
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> Marco,
>
> Here's another method that you can print to a sheet of paper. I  
> published this in Home Power in 1989 and it's been widely used ever  
> since. So it's an unusual approach, but proven to be consistent with  
> published charts regardless of voltage. It applies to DC and "simple"  
> AC as you'll see.
>
> http://www.conergy.us/PortalData/3/Resources/products/solar_pumps/pdf/wire_sizing_chart.pdf
>
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> ------------------------------
>
> Message: 2
> Date: Sat, 20 Feb 2010 13:50:14 -0800
> From: William Miller <william at millersolar.com>
> To: RE-wrenches <re-wrenches at lists.re-wrenches.org>
> Subject: Re: [RE-wrenches] calculating DC voltage line loss
> Message-ID: <6.0.1.1.2.20100220134923.03b4dec0 at millersolar.com>
> Content-Type: text/plain; charset="us-ascii"; Format="flowed"
>
> Marco:
>
> Installers world wide have commented favorably on the tool we 
> developed.  It can be found 
> at:  http://millersolar.com/resources/resources.html
>
> William Miller
>
>
>
>
>
> At 11:48 AM 2/20/2010, you wrote:
>   
>> Content-Type: multipart/related;
>>         boundary="----=_NextPart_000_009E_01CAB211.DC8DF740"
>> Content-Language: en-us
>>
>> xmlns:ns0="urn:schemas-microsoft-com:office:smarttags">
>> Can anyone pass on a good website address that provides the means to 
>> calculate DC line loss over distance?
>>
>> The ones that I've come across don't allow for entering in whatever you 
>> want as far as specified DC voltage.
>>
>> Thanks,
>> marco
>>
>> f11587.jpg
>>
>> Marco Mangelsdorf, President
>> 69 Railroad Avenue, A-7
>> Hilo, Hawai'i 96720
>> (808) 969-3281, 934-7462 facsimile
>> <http://www.provisiontechnologies.com>www.provision-solar.com
>>
>>
>>
>>
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>
> Please note new e-mail address and domain:
>
> William Miller
> Miller Solar
> Voice :805-438-5600
> email: william at millersolar.com
> http://millersolar.com
> License No. C-10-773985
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> ------------------------------
>
> Message: 3
> Date: Sat, 20 Feb 2010 23:09:51 +0000
> From: Hugh <hugh at scoraigwind.co.uk>
> To: RE-wrenches <re-wrenches at lists.re-wrenches.org>
> Subject: Re: [RE-wrenches] calculating DC voltage line loss
> Message-ID: <p062309acc7a616496639@[192.168.1.3]>
> Content-Type: text/plain; charset="us-ascii" ; format="flowed"
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>   
>> Can anyone pass on a good website address that provides the means to 
>> calculate DC line loss over distance?
>>
>>     
>
> I normally just use the resistivity of copper and make an estimate of 
> the operating temperature.  Most of the standard tables that you find 
> in books assume that the temperature of the copper wire is at the 
> limit for PVC insulation (around 70 degrees C) but in reality you 
> will be working much lower (for energy efficiency) and thus have 
> lower resistance.
>
> As usual it's a lot easier for us with metric units of measure (wires 
> are sold according to their cross section in square mm) but you can 
> also do this with AWG.  Remember that increasing wire gauge by 3 
> halves the area, so #6 has half the sectional area, and hence twice 
> the resistance of #3.
>
> Here are some resistances I worked out for an article in HP magazine 
> 134 (back page basics) using "English" units.  But here I am giving 
> you the figures at 3 different temperatures to emphasise the effects 
> of temperature:
>
> FEET PER OHM OF TWIN CABLE
> ===	===	===	===
> #AWG	0	35	70 degrees C
> ===	===	===	===
> 0	 5,541	 4,639	 3,989
> 1	 4,394	 3,679	 3,164
> 2	 3,484	 2,917	 2,509
> 3	 2,763	 2,313	 1,989
> 4	 2,191	 1,835	 1,578
> 5	 1,738	 1,455	 1,251
> 6	 1,378	 1,154	 992
> 7	 1,093	 915	 787
> 8	 867	 726	 624
> 9	 687	 575	 495
> 10	 545	 456	 392
> 12	 343	 287	 247
> ===	===	===	===
>
> The figures are FEET ONE WAY to make one ohm for a 2-core cable.  For 
> example if you use #8 at an operating temperature of 35C then you get 
> 726 feet of wire run (actually using 1452 feet of actual wire) to 
> make one ohm.
>
> It's easy to use.  Say your current is I and the wire run is L. 
> Volt-drop will therefore be
>
> 	V = I x L / 726 (in this case).
>
> Say 10 amps and 100 feet then you will lose 1000/726 = 1.4 volts.
>
> No sense in calculating a string of decimals, since the temperature 
> is only estimated anyway.
>
> Using this stuff you can build your own spreadsheet or even do the 
> calcs quickly in your head to a useful level of accuracy once you 
> have a bit of experience.  As I say its a lot easier with metric 
> units where the wires sizes are multiples of 1 sqmm, and about 28 
> metres of that stuff is one ohm.
>   

-- 
Greg Egan

Remote Power Inc.
981 Gold Mine Trail
Fairbanks, AK 99712
P. 907.457.4299

U.S.Distributor for Outback Power Systems and other premium power equipment.

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