[RE-wrenches] Heat dump or Stagnate?

Bill Loesch solar1online at charter.net
Thu Apr 30 05:19:21 PDT 2009


Hi Carl,

Thanks for the explanation.


  ----- Original Message ----- 
  From: Carl Emerson 
  To: 'RE-wrenches' 
  Sent: Thursday, April 30, 2009 4:54 AM
  Subject: Re: [RE-wrenches] Heat dump or Stagnate?


  Hi Gang,



  We are installing our first "steam back" system with a German roof integrated array 51 SqM (flat plate) from the Wagner Company. http://www.wagner-solar.com



  The system is pressured to approx 2 to 2.2 bar.



  At approx 120 to 125 degrees the glycol/water fluid starts to go from liquid to gas and the pressure increases.

  An expansion vessel starts to compensate for the pressure.

  The temperature increases up around 155 to 160C until all the fluid is in gas form.

  The right volume of expansion vessel, and a larger 'pre vessel' and right pressures are critical to guarantee that the medium is not going to crack (become acidic) and safely transition back to its original state on cooling.



  The Wagner company stands behind this approach and we no longer need a backup UPS as for a standard closed loop system to keep things running safely during a power failure. Nor do we need to worry about the pH of the medium.



  Hope this helps,





  Carl Emerson

  Free Power Ltd.

  Auckland NZ





  -----Original Message-----
  From: re-wrenches-bounces at lists.re-wrenches.org [mailto:re-wrenches-bounces at lists.re-wrenches.org] On Behalf Of August Goers
  Sent: 25 April 2009 6:47 a.m.
  To: 'RE-wrenches'
  Subject: Re: [RE-wrenches] Heat dump or Stagnate?



  Hi Troy -



  We've installed a good deal of Schuco systems with Slim V collectors which

  are supposed to utilize steam back. Being a mechanical engineer, I still

  have my doubts about the steam back principle but I don't have any real

  world data proving it does or doesn't work. I can't say anything bad about

  it, however.



  Our installed systems are all relatively new so it is hard to say how

  they'll hold up in the long term. Our first Schuco systems were installed in

  2006. We routinely check the glycol ph and haven't found it going acidic yet

  although I've noticed the color (Schuco's glycol is pink) is turning a bit

  brown. We've also revamped a large system where we disassembled the copper

  piping and found quite a bit of dark pink sediment in the rooftop pipes.



  The bottom line is that the more times the system overheats the faster the

  glycol inhibitor is going to degrade in any system. Since all these systems

  are so new it is hard to say how long this will take. The danger I see is

  that it is easy to forget older systems and before you know it they start

  failing. 



  On another note, Heliodyne is also packaging closed loop glycol systems and

  they aren't touting the steam back principle. Their system operates at

  higher pressures and use Dowfrost HD. Dow's website indicates that HD is

  good up to 325 deg F which is cooking - I doubt flat plate collector

  stagnation temps will reach that high at least in our area. See spec sheet

  here:



  http://www.dow.com/PublishedLiterature/dh_0040/0901b80380040bd2.pdf?filepath

  =heattrans/pdfs/noreg/180-01315.pdf&fromPage=GetDoc



  I guess I better get back to work... Anyone else have experience with

  degrading systems?



  Best, 



  August





  August Goers



  Luminalt Energy Corporation

  O:  415.564.7652

  M:  415.559.1525

  F:   650.244.9167

  www.luminalt.com

  august at luminalt.com





  -----Original Message-----

  From: re-wrenches-bounces at lists.re-wrenches.org

  [mailto:re-wrenches-bounces at lists.re-wrenches.org] On Behalf Of Troy Harvey

  Sent: Thursday, April 23, 2009 11:10 AM

  To: RE-wrenches

  Subject: Re: [RE-wrenches] Heat dump or Stagnate?



  Apparently this is the "modern" design method used in many european  

  systems. It scares me too. But from several sources, this seems to be  

  considered one of the most reliable design methods for closed loop  

  systems (ie. it works even without electronic controls working, power  

  outages, etc).



  Standard glycol. The main point seems to be the design of the pipes  

  and collectors need to facilitate collector draining from the steam  

  pushing the fluid back into the expansion tank, so the collectors  

  empty themselves.  Its closed loop, but effectively becomes a  

  "pressurized drainback" in over heating conditions.



  Here is a couple of links:

       http://www.aee-intec.at/0uploads/dateien48.pdf

       http://www.suterconsulting.com/CISBAT.pdf



  I'm hoping to find someone with experience with this kind of system to  

  overcome my fears



  Troy Harvey

  ---------------------

  Heliocentric

  801-453-9434

  taharvey at heliocentric.org





  On Apr 23, 2009, at 11:04 AM, Dana wrote:



  > I have only seen boiled glycol turn to a cola like syrup that had to  

  > be

  > purged and removed.

  > 

  > What kind of system & glycol is this?

  > Where would you expand that much?

  > 

  > Can you provide a link to this paper?

  > 

  > We use heat dumps.

  > 

  > 

  > 

  > 

  > Dana Orzel

  > 

  > Great Solar Works, Inc

  > www.solarwork.com

  > E - dana at solarwork.com

  > V - 970.626.5253

  > F - 970.626.4140

  > C - 970.209.4076

  > "I'd put my money on solar energy. I hope we don't have to wait 'til  

  > oil and

  > coal run out before we tackle that."

  > -Thomas Edison, in conversation with Henry Ford and Harvey  

  > Firestone, March

  > 1931

  > 

  > -----Original Message-----

  > From: re-wrenches-bounces at lists.re-wrenches.org

  > [mailto:re-wrenches-bounces at lists.re-wrenches.org] On Behalf Of Troy  

  > Harvey

  > Sent: Thursday, April 23, 2009 10:43 AM

  > To: RE-wrenches

  > Subject: [RE-wrenches] Solar Combi-systems: Heat dump or Stagnate?

  > 

  > I'm wondering how many of you out there have installed medium sized

  > solar hot water systems (6-8 panel) that were designed to stagnate

  > during summertime over production as opposed to diverting to a heat

  > dump or radiator? The International solar agency has a couple of

  > papers that show a properly designed system should be able to stagnate

  > in a way that the boiling glycol mix vapors in the panels, purge the

  > panels of fluid, turning off the system without degrading the glycol.

  > 

  > That doesn't seem to be a typical way to design systems in the U.S. ,

  > we've usually gone to a heat dump. Does anyone have experience with

  > this?

  > 

  > 

  > Troy Harvey

  > ---------------------

  > Heliocentric

  > 801-453-9434

  > taharvey at heliocentric.org

  > 

  > 

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