Kohler 8.5 RES generator [RE-wrenches]

Kirk Herander kirk at vtsolar.com
Tue Nov 23 07:53:47 PST 2004


 

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That's another problem - a properly sized battery to overcome the controller
load will not fit into the compartment. I forget the recommended battery
group size, but you can't find one above 700 CCA. I paralleled two
batteries, one inside, one along the outside. Luckily this generator is also
in a shed. In the future, I'll just use one large starting battery and put
it in a plastic case outside the compartment. I have made Kohler aware of
this controller load issue, but no feedback yet.

PS The manual states it cannot be rewired in the field for 120 full output,
but it can. The controller also needs to be reprogrammed but that's easy to
do.

Kirk

Vermont Solar Engineering
Kirk Herander
North American Board of Certified Energy Practitioners
Certified Solar PV Installer(TM)
Xantrex Certified Dealer Charter Member
NYSERDA-eligible installer
Vermont Solar and Wind Partner

PO Box 697
Burlington, VT. 05402
www.vermontsolar.com
www.backeastsolar.com
800.286.1252 - 802.863.1202
fax 802.863.7908

----- Original Message -----
From: "Travis Creswell, Ozark Solar" <ozsolar at ipa.net>
To: <RE-wrenches at topica.com>
Sent: Tuesday, November 23, 2004 8:25 AM
Subject: RE: Kohler 8.5 RES generator [RE-wrenches]




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Hello Kirk,

I was just preparing to post to the group about my recent experience with a
12 RES.  We seriously underestimated the power requirements of the
controller and failed to note that it's only source of recharging the
starter battery was the on board AC battery charger.  This resulted in an
emergency service call for the customer.  The starter battery was ruined.

We already had planned on installing a small solar panel to maintain the
battery but after your post we are going to install a larger one so we
actually charge the battery.  We've already removed the jumper so the
controller can power down in 48 hrs.  We also intend to wire the on board
battery charger directly to the output of the generator so it runs when the
generator is running.

Where did you put the 2nd starting battery?  There's no room for a 2nd
battery in 12 RES.  The manual mentions the controller can be run from 24
volts.  My customer has a 24v volt battery bank and I wondered about running
the controller from it.

Other than this controller issue we are very happy with this generator.  We
can't comment on its durability yet but it's performance exceeded our
expectations.

Take care,
Travis Creswell
Ozark Energy Services, Inc.



-----Original Message-----
From: Kirk Herander [mailto:kirk at vtsolar.com]
Sent: Monday, November 22, 2004 3:50 PM
To: RE-wrenches at topica.com
Cc: jwblevins at kinsleypower.com
Subject: Kohler 8.5 RES generator [RE-wrenches]



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Group,

Have any of you used this generator in an off-grid application. I have and
there are a few curves to be aware of.
The generator has a electronic controller. It is quite slick and allows for
some fancy programming, but requires power(from the starting battery) when
the generator is off. Athough the service manual states a 250 ma current
draw, the draw I measured is 685 ma. This will definitely draw the
recommended starting battery(675 CCA @ 0 degrees) down far enough to prevent
generator starting. The controller has an internal jumper, that if removed
will power down the controller after 48 hrs (in auto start mode)(and who
knows why this time period was selected by the factory), but the battery
will go dead enough before the power down. So my solution was to parallel 2
batteries together to ride through this 48 hr time period.

In addition, there is no alternator/rectifier to charge the battery. Instead
a 6 amp battery charger is included which must be wired to an AC
source(grid, inverter, or the generator itself) to keep it charged. I
measured the ac power draw of the charger at 100 watts(ie. 2400 whrs/day).
Not too practical off an inverter, unless its put on a timer. The old 8.5
RMY did not have these hassles.


Vermont Solar Engineering
Kirk Herander
North American Board of Certified Energy Practitioners
Certified Solar PV Installer(TM)
Xantrex Certified Dealer Charter Member
NYSERDA-eligible installer
Vermont Solar and Wind Partner

PO Box 697
Burlington, VT. 05402
www.vermontsolar.com
www.backeastsolar.com
800.286.1252 - 802.863.1202
fax 802.863.7908

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